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S&W Hand Ejectors: 1896 to 1961 All 5-Screw & Vintage 4-Screw SWING-OUT Cylinder REVOLVERS, and the 35 Autos and 32 Autos


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Old 11-24-2020, 03:47 PM
Muley Gil Muley Gil is online now
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Default .38 S&W bore diameter

This question may have been answered somewhere before. Has anyone slugged a BSR (British Service Revolver) bore and compared it to a .38 special Victory slug? I know that the .38 S&W barrel should be slightly larger in diameter, but is it?
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Old 11-24-2020, 04:55 PM
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the bullets I use in my victory 38 S&W are .361. all through I have never slugged it.
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Old 11-24-2020, 05:06 PM
S&WIowegan S&WIowegan is offline
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Smile Good question

We know a number of British Victorys were sold back to the USA and cylinders were modified to accept 38 Special cartridges. I've never heard anything about barrel changes.

I have a 38-200 in my safe(somewhere). If I can find it I'll slug the barrel.
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Old 11-24-2020, 05:32 PM
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I will be very interested in seeing your results. First, because accurately measuring a slug from a bore with an odd number of lands and grooves can be tricky. Secondly because from a production standpoint there would have been no logical reason to have one production line set up for 38 S&W K frame barrels and another for 38 Special barrels. So I think the bores are the same.
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Old 11-24-2020, 05:35 PM
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The nominal difference is .357 to .361.

It would indeed be interesting to see a comparison of actual difference. Just as it would be enlightening to compare several barrels of each and see the degree of variance within each.

The difference in nominal neck diameter is actually greater than in bullet diameter: .379 to .3855. Yet there are plenty of cases of (unaltered) .38 Special chambered guns fully seating .38 S&W cartridges. It might be interesting to find out whether similar tolerance margins prevailed in barrel production.
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Old 11-24-2020, 05:50 PM
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. . . Yet there are plenty of cases of (unaltered) .38 Special chambered guns fully seating .38 S&W cartridges. It might be interesting to find out whether similar tolerance margins prevailed in barrel production.
Do you really think that S&W was actually that lax on tolerances?? They probably produced tens of thousands of cylinders that were all made on the exact same set of machinery. I have read, heard stories, but never ran across anyone who documented the fact that they had an unaltered gun. I guess I do not think would be easy to detect unless a conversion was done in someone's basement with a hand drill.

All I know is that shooting 38 Special in an altered 38 S&W can result in split cases, and relatively poor accuracy. I used to own a couple of altered 38 S&W M&Ps and both exhibited those characteristics.
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Old 11-24-2020, 05:50 PM
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Walnutred makes a good point, but I think we're going to find .361" is a good number-----at least that's the bullet diameter. Perhaps not coincidentally, it's also the bullet diameter for the .38-44 S&W---as in the cartridge Ira Paine designed---used in the New Model #3 Target-----with the cartridge case the same length as the cylinder (bullet seated entirely within---as in zero throat---as in super accurate and (supposedly) set records that (supposedly) still stand today---never mind I've never been able to find them---and never mind I haven't looked all that hard.

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Old 11-24-2020, 07:01 PM
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Do you really think that S&W was actually that lax on tolerances?? .
Yes, absolutely.

The workforce at S&W had been ballooned several-fold over the span of just a year or so in 1941/42, as monthly production expanded dramatically, and I doubt they were able to pull large numbers of experienced machinists from the unemployment line. Refer to Kevin’s post #18 in the thread about the AR Victory article regarding the lack of blueprints and 30% failure rates per Ordnance report.

All that nostalgic twaddle about “old time craftsmanship“ goes out the window when it comes to wartime production, and that’s what we’re talking about here.
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Old 11-24-2020, 07:44 PM
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"...I doubt they were able to pull large numbers of experienced machinists from the unemployment line."

A whole lot of those folks were in the service.

Common knowledge is that the .38 S&W is larger in diameter and wouldn't fit in a .38 special chamber. However, when I was studying criminal justice in the mid 1970s, one instructor brought his NYPD Model 10 to class, together with several .38 S&W cartridges. A combination of a generous chamber and minimum exterior diameter allowed the S&W round to go into the special chambers.
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Old 11-24-2020, 07:57 PM
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I can understand that WWII era would have called for quantity over quality. Didn't the government take over production during that war? I only have one M&P that new and but it will not accept a 38 S&W round. I also grabbed the most worn M&P I have, and it is from WWI era with no finish and not a sharp edge to be found. Even with a worn bore and chambers, I could not get a 38 S&W go fully chamber. Went in about two-thirds of the way, but I could not push it further. I must have pushed too hard because I had to get our a wood dowel rod and pound it back out of the chamber.
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Old 11-24-2020, 08:04 PM
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I once owned a modified Victory, 3" barrel with adjustable sights. The cylinder was not serial numbered to the frame so while the barrel was marked 38 Special I wasn't sure how the cylinder was chambered. 6, 38 Special rounds fit in the cylinder. Wondering if it was a reamed BSR cylinder I tried 38 S&W cartridges. Three chambers would accept 38 S&W and three would not.

Pre-war Colt 38 Special barrels tend to run in the .355 range. So the difference between a S&W made 38 SP barrel and the assumed bore of a 38 S&W caliber barrel is not that much different than the difference in bore between a Colt 38 SP barrel and a S&W made 38 SP barrel of the same era.

Anyone who has spent much time working up loads for old European military bolt action rifles will tell you variation in bore diameter is the norm, especially in wartime production.

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Old 11-24-2020, 08:22 PM
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Specs for a 38 S&W show a larger bullet diameter vs. a 38 S&W Special. However, some of my manuals show loading data using 0.358 cast bullets for both of them.

I have an "altered" 38-200 Victory with the chambers reamed to allow the larger special case. I have shot both cartridges in the gun, both reloaded with 0.358 SWC bullets. I don't see much difference in accuracy.

Naturally, the S&W's fit tighter in the chambers, but to say the Special cases split means that the operator didn't mind his p and q's.

My "Victory Specials" come from once-fired 38 Special cases. I simply neck size and then fire form to the 38-200 chamber. Subsequent loadings are once again not fully resized. Never had a split case yet.
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Old 11-24-2020, 10:04 PM
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I can understand that WWII era would have called for quantity over quality. Didn't the government take over production during that war? ...
No, that was WW I, and only on the management, not the production side of things.

But I checked the Ordnance report from Dec. 1942 that Roy published a few years ago to refresh my memory on numbers: from 300 employees in 1940 the factory grew to 1500 by the end of 1942. This time period coincides with the shift to ultimately exclusive production of the two M&P variants.

So simplifying somewhat, they were training four new people per experienced worker at the same time that they were under pressure to accelerate and increase the volume of production.

It‘s actually impressive that 70% of guns did pass final inspection on the first try
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Old 11-24-2020, 10:22 PM
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Recognize S&W had been boring 38 S&W barrels for almost 75 years with its unique barrel dimensions and as used in the 38/200 Victory models. S&Ws chambered in 38 S&W all have the original production tolerance groove diameter of .3595" -.3612" and Bore of .354" per Roy.

The new .38 spl arrived in 1899 with the first K frames in that caliber with its own unique bore dimensions.

So .357"-.358" bullets work quite well I'm told with no demonstrable accuracy difference using standard loaded .38 Spl ammo. With hotter loads the possibility exists that .357-.358 bullets may strip the rifling depending on the hardness.
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Old 11-24-2020, 10:41 PM
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Yup, years ago, I loaded soft lead for the old guns and got keyholes with the rechambered British guns when using 357 bullets. That is why I no longer own them.
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Old 11-25-2020, 01:28 AM
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Recognize S&W had been boring 38 S&W barrels for almost 75 years with its unique barrel dimensions and as used in the 38/200 Victory models. S&Ws chambered in 38 S&W all have the original production tolerance groove diameter of .3595" -.3612" and Bore of .354" per Roy.

The new .38 spl arrived in 1899 with the first K frames in that caliber with its own unique bore dimensions.

So .357"-.358" bullets work quite well I'm told with no demonstrable accuracy difference using standard loaded .38 Spl ammo. With hotter loads the possibility exists that .357-.358 bullets may strip the rifling depending on the hardness.
Hondo,
So help me understand as I am clearly missing something. The groove diameter of the .38 S&W is .3595-.3612 with a bore diameter of .354.
What is the bore and groove diameter of the .38 spl.?. Are we sure that the BSR bore/groove diameter is that of the .38 S&W or did they just use the the .38 spl measurements but roll marked for the .38 S&W?
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Old 11-25-2020, 03:32 AM
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Hondo,
So help me understand as I am clearly missing something. The groove diameter of the .38 S&W is .3595-.3612 with a bore diameter of .354.
What is the bore and groove diameter of the .38 spl.?. Are we sure that the BSR bore/groove diameter is that of the .38 S&W or did they just use the the .38 spl measurements but roll marked for the .38 S&W?
"Recognize S&W had been boring 38 S&W barrels for almost 75 years with its unique barrel dimensions AND AS USED in the 38/200 Victory models."

Why ever, after 75 years, would S&W change the 38/200 barrels from the correct .3595"-.3612" groove and .354" bore diameter to the incorrect .357" dimension of the 38 Spl??? Yes, of course 38/200s most certainly have the correct 38 S&W barrel dimensions.
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Old 11-25-2020, 04:43 AM
J. R. WEEMS J. R. WEEMS is offline
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Thumbs up 38S&W

With NO disrespect to any of the above. the bullets I use are .360, resized from .361. Two Victory's, two Ca. 1921 I frames and a couple Hammerless, all tested, and shot very well with my loads. Just works for me. Others may have a different experience there is no claim here to be any kind of expert, only that I approached these loadings with the utmost of caution.
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Old 11-25-2020, 10:30 AM
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. . . the bullets I use are .360, resized from .361 . . .
Your bullets are perfect for a 38 S&W barrel and do not think any of us would dispute that. A .001" difference will still totally engage the rifling, both lands and grooves.

The potential problem lies in the fact that a .357" bullet is .004" smaller than the 38 S&W groove diameter. Assuming that one had a barrel with a .361" groove and .005" depth grooves is shot with a .357" bullet. There would be only a .002" contact with the groove, allowing for the bullet to blow past the rifling with no or only partial engagement. Of course, pressure, lead hardness, actual bore dimensions all vary and the right combination will result in acceptable accuracy.

It is understood that there is a tolerance in barrel and cylinder manufacture, but how much barrels and cylinders varied may not have been documented. I assume that there were acceptable and unacceptable limits in the inspection stages at the factory, but if the factory did not do this, certainly the governments who bought these guns during wartime did have acceptable tolerances.
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Old 11-25-2020, 10:46 AM
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"Recognize S&W had been boring 38 S&W barrels for almost 75 years with its unique barrel dimensions AND AS USED in the 38/200 Victory models."

Why ever, after 75 years, would S&W change the 38/200 barrels from the correct .3595"-.3612" groove and .354" bore diameter to the incorrect .357" dimension of the 38 Spl??? Yes, of course 38/200s most certainly have the correct 38 S&W barrel dimensions.
Weii I re-read your earlier post, which is something I clearly should have done before I allowed my fingers anywhere near a keyboard. You lost me when you alluded to .357 bullets possibly stripping the rifling. I failed to make the distinction that you were discussing the modified BSR. My apologies to you sir.
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Old 11-25-2020, 11:46 AM
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mod57,

No worries, no apology necessary. Every one of us have 'speed read" something and come away with an incomplete grasp of a post's meaning. And it's worse when one gets old like me!

And all of us can also be too brief sometimes in explaining our point, especially me.
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Old 11-25-2020, 11:56 AM
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The bore diameter on my BSR is right around .350 to .351. I might have been able to get the .351 gauge into the bore but didn't fell like jamming it in there. The bore diameter of a 38 Special from the 1930's is .346. Cylinder throat diameter on the BSR is .361 I'd be willing to bet the groove diameter on the BSR is right around .360/.361.
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Old 11-25-2020, 12:06 PM
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An addendum regarding quality control and lowered standards during the Victory era:

Remember the “non-bulge bulge”, like on my 1944 BSR below. Looks like it suffered a squib load, but it didn’t. Just sloppy shaping of the barrel exterior. These guns would have never passed inspection in peacetime.

The issue was so common that the British had to issue directives to their armorers to ignore it and assure them it was not an issue. Peter posted some documents a while ago.


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Old 11-25-2020, 12:11 PM
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Quote:
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I will be very interested in seeing your results. First, because accurately measuring a slug from a bore with an odd number of lands and grooves can be tricky. Secondly because from a production standpoint there would have been no logical reason to have one production line set up for 38 S&W K frame barrels and another for 38 Special barrels. So I think the bores are the same.
I have heard the same thing about the two different Smiths having the same bores. But, I have been thinking about getting a Webley in 38/200, and it may indeed be to spec.
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Old 11-25-2020, 07:28 PM
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Quote:
Originally Posted by Muley Gil View Post
"...I doubt they were able to pull large numbers of experienced machinists from the unemployment line."

A whole lot of those folks were in the service.

Common knowledge is that the .38 S&W is larger in diameter and wouldn't fit in a .38 special chamber. However, when I was studying criminal justice in the mid 1970s, one instructor brought his NYPD Model 10 to class, together with several .38 S&W cartridges. A combination of a generous chamber and minimum exterior diameter allowed the S&W round to go into the special chambers.

I can top that. I had a M-19 that accepted FIRED .38 S&W cases. No split .357 brass, but swollen and hard extraction.

RAF shooting teams using S&W .38-200's sometimes had stuck bullets in the bores. Not in Webley or Enfield bores. Prob. FMJ bullets. I saw that info in a UK gun magazine.
I think wartime guns sometimes had sloppy tolerances. But so did premium postwar guns, especially in the Bangor-Punta years. Poor QC overall.
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Old 11-25-2020, 07:48 PM
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I can top that. I had a M-19 that accepted FIRED .38 S&W cases. No split .357 brass, but swollen and hard extraction.
Did you buy the Mod 19 new?
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Old 11-26-2020, 03:12 PM
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RAF shooting teams using S&W .38-200's sometimes had stuck bullets in the bores. Not in Webley or Enfield bores. Prob. FMJ bullets.
A 1940 Royal Laboratories Mark II 380 round I pulled has the standard 178 grain jacketed bullet that measures 0.358". So good ammo should not result in stuck bullets.

I think that aged wartime ammo was probably to blame for the team's problems in the 1950s.

Peter
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