Same mag being used? Might be the cutout window on the mag being located at just the wrong end of tolerance in its cut placement. The downward pressure from the loaded rounds might change things enough to require more pressure. I came across a new .45 mag a while back that had the catch cutout located noticeably out of position so that the catch wouldn't even work with the mag.
Is it one type/brand of ammo (bullet shape/profile) causing the problem?
Usually, though, when pressing the mag nut feels rough, tapping it with a plastic mallet can 'set' the parts and make the movement smoother. So can removing the nut, plunger & spring and checking for debris, grit or rust inside the spring & spring hole.
The plunger height should be set so the top of the plunger is either flush or slightly below the level of the frame. This will set the reach of the mag catch into the mag body.
The mag catch body should be checked for a burr, too.
Sometimes a mag body has to be discarded. It happens.
Replacing the mag catch assembly, plunger, spring & nut is an easy way to check things, though.
Dunno what's happening with yours. Just some thoughts.
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Ret LE Firearms inst & armorer
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