rojodiablo, thanks for defining what you mean by "dwell time". Your definition doesn't match what is generally meant on other sites. (Of course, I realize that dwell time can apply to many situations.)
I'm coming at this from the perspective of the small AR so please bear with me. I've heard many times about bolts out running mags but have seen no hard data to support the claims. In the past, with the little ARs, the bolt overs have been solved by eliminating short stroking. Not saying this to disccredit your experience, far from it. Making this statement to let you know what my experience has been and that it's not been much with the Big Smith. I figured being the same basic system, the same basic troubleshooting was a good place to start. In fact, this is the first place I've heard of the M&P-10s having problems.
I'm not surprised to learn gas port diameters are varying. I know from first hand experience that hole diameters can vary with something as simple as a change in drill pressure. Sometimes the flutes will collapse with too much feed & speed, especially with reamers and the holes come out smaller. We also found out that reamers will open up their holes too big when they heat up due to stresses in the metal from cutting the flutes. When trying to eliminate hole quality problems at McDonnell-Douglas/Boeing, we made a few discoveries about bits and hole quality.
I'll search your posts and read them
I'm coming at this from the perspective of the small AR so please bear with me. I've heard many times about bolts out running mags but have seen no hard data to support the claims. In the past, with the little ARs, the bolt overs have been solved by eliminating short stroking. Not saying this to disccredit your experience, far from it. Making this statement to let you know what my experience has been and that it's not been much with the Big Smith. I figured being the same basic system, the same basic troubleshooting was a good place to start. In fact, this is the first place I've heard of the M&P-10s having problems.
I'm not surprised to learn gas port diameters are varying. I know from first hand experience that hole diameters can vary with something as simple as a change in drill pressure. Sometimes the flutes will collapse with too much feed & speed, especially with reamers and the holes come out smaller. We also found out that reamers will open up their holes too big when they heat up due to stresses in the metal from cutting the flutes. When trying to eliminate hole quality problems at McDonnell-Douglas/Boeing, we made a few discoveries about bits and hole quality.
I'll search your posts and read them