That's interesting Ron. I really wonder what's going on with the loads?
A while back I had some 200 grain Plated SWC Rainier bullets. I found a cowboy load of 7.5 grains of Unique from the Alliant website.
I loaded a box of 50 and fired them without a problem. Later I loaded 50 more and never had a squib even though the load was very light. I used a good roll crimp over the shoulder.
Now this load is no longer listed by Alliant. Speer #14 has Cowboy loads starting at 7.8 grains of Unique with a 225 grain lead bullet.
The regular 200 grain LSWC has a start load of 8 grains of Unique. That bullet would be deeper into the case if crimped over the shoulder than the bullet being used by model25man.
Bruce
Sir, I wish I knew. A couple things come to mind as possibilities.
Lead has a lower coefficient of friction than gilding metal, so presumably lead bullets "get started" sooner and/or faster than jacketed or plated bullets.
A heavy bullet has more inertia to overcome, so presumably would start moving later or slower than a light one.
Unique definitely burns cleaner in heavy loads than light ones. Maybe in a light load, there isn't enough pressure to "keep it lit." Or maybe Unique requires a certain density of powder to burn well. Either would be aggravated in a big case with a light (short) bullet.
Maybe what's happening is that the light lead bullet gets moving too soon or too fast, creating more space in the case while the charge is still burning, and the powder density or pressure drops below the threshold it needs to burn completely.
Or perhaps the gun has big chamber throats and the light load isn't enough to obturate the bullet's base, and propellant gas is whizzing past the bullet instead of staying behind it, dropping pressures below what's needed to drive the bullet up the bore.
Or maybe the .45 elves just don't like light loads. I just don't know. [shrug]
I do know that heavier bullets and heavier powder charges work better in my guns.
Hope this helps, and Semper Fi.
Ron H.