Bluing & browning, care and maintenance

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The important thing to realize about bluing is, it is rust. Bluing is an iron oxide. Anything that removes rust will also remove bluing. Iron oxides are complex mixtures and can be formed by rusting, heat tempering, and chemical baths. The nasty loose rust we all despise is mostly ferrous hydroxide. Heat and/or drying out will result in a mixture of ferrous and ferric iron oxides.

Classic browning uses no heat other than room temperature or a low heat in a rusting cabinet. The brown can be given a darker color more quickly by steaming the parts or using boing water on them. The loose rust is carded off and the process repeated until the desired darkness is obtained.

Heat or "temper blueing" results in "magnetic oxide" or ferro-ferric oxide. Most of what I understand about the process comes from "Firearm Blueing and Browning" by R.H. Angier that was written in 1936 before much of our modern understanding of quantum mechanics :-). If you want to really understand the process you can still find the book.

Angier does give a description of the Smith and Wesson temper blue provided by Major D. B. Wesson. That process, involves heating parts in special tumbling drums. The parts were mounted on armatures and tumbled with bone black and Carbonia. The drum turned in one direction, the parts armatures in the other. This produced the famous Smith and Wesson Blue. This heat color is a Ferro-Ferric Oxide heavy in the Ferric Oxides.
The Ferro-Ferrric oxides are harder and tend to produce thinner coatings than the common ferrous oxide rusts. In classic browning, which we use on muzzle loading rifles and twist shotgun barrels, the rust brown is carded of, a fancy term for soft wire brushing, leaving the darker harder oxide behind.
All blues and browns will absorb oils and waxes and darken when they are applied.

Oil or wax will deter oxygen and moisture in the air from reacting with the ferro-ferric oxides in the blue. No blue is truly stable in the presence of oxygen over a long period of time.

The quality of the finish is dependent on two things, first, the polish of the basic part before the bluing is done, and second, the corrosiveness of the rusting or heat tempering process used.

Under every layer of rust there is a darker layer of ferro-ferric oxide. The ferro-ferric layer is thinner and slightly harder than the "nasty" loose rust. However the ferro-ferric layer will readily come off with harsh abrasives. Metal polishing techniques that will shine up steel will remove the bluing.

My experience in doing the old fashioned browning process is that 0000 still wool can be used only with extreme care. Bronze wool is better but care must also be exercised. Burlap and oil work well on finished parts. White or green 3M abrasive pads work well, I prefer the white although they are much slower. The white pads will remove rust and leave a patina.

Any of the abrasive pastes, like simichrome, are good for polishing chrome or steel, risky on blue.

Coarse linen tow, or unravelled hemp rope, also make good rust removal tools with a little oil. The goal is to remove any loose rust from the surface and out any pits while leaving the dark patina behind, and not disturbing the original finish. If you remove the pits, you remove the blue.
 
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I have always wished that S&W (back in the 50's - the 90's) offered a finish comparable to Colt's Royal Blue.To me that is the Cat's Meow!!! I've got a bunch of Royal Blued Colt's and they really float my boat!

The vintage Browning's made in Belgium were finished quiet nice and I have a few Browning Shotguns that really have gorgeous bluing jobs!

I do believe that aside from the chemical bluing process itself, the polishing and prep work is the key for a beautiful blued finish.

Some of the S&W's over the years are better than others.I've got a M19 that almost looks like it was Royal Blued - they must have been in a good mood when they polished that one - lol. Most vintage S&W's have a pretty durable bluing job and look descent, but are not to the level of Colt's Royal Bluing. I get that because back in the day most Smiths were just tools for Police, LEO's and Military and there was little need to make them look super pretty.
 
Awesome Post !

Kerosene - good for long soaking rusty parts (red - bad- rust ) including guns , old school method and will do no damage to remaing Blue or Brown finish .
 
I have used kerosine and it worked well. You do need to dry it off. I think the percussion revolver flashover from kerosene is a myth. Percussion revolver flashover comes from sloppy loading, leaving powder behind and not greasing the cylinders over after loading.
 
Heinz - excellent post. Thanks for sharing your expertise and advice. A couple of questions: (1) In your opinion, is it possible to for the kitchen top gunsmith to do a home reblue of firearm with quality results? Are there products and a process out there you would recommend? (2) For touch up on a blued firearm - what's the best product and technique? I have watched some owners apply heat before cold blue. Does it matter?
Thanks again for your gunsmithing support!
Jim
 
You can get a good dark blue using stove top techniques but it takes patience and someone to walk you through it the first time. I would recommend Angiers book first. The stove top techniques, however, are going to produce "rust blues" that can be dark and durable but that are not going to look like shiny S&W or Colt heat temper blues. The rust blue will look like you get on a minty Luger or pre 1940s quality German firearm.
I do not attempt caustic blueing baths in my shop. I think they are dangerous chemicals and need an industrial environment. But they will give a dark shiny blue.
On cold blues: cold blues are basically an electroless copper plate that is turned black. Nothing wrong with them except they tend to smell funny. Heating the metal first may make them work quicker. My experience with them is they do not wear well and the blue is thin, but they can give a nice color. Any blue is dependent on the surface finish and polish, being spotlessly clean, and careful application.
Also, I always give my blue jobs an initial acid "pickle" with weak nitric air hydrochloric to help them wet evenly, and make sure they are clean.
 
Rust blue processes can be done very simply and stove top methods for the boiling are often used.
A shiny finish can be obtained if the initial polish is taken to that degree and then the rusting and carding techniques are refined to keep it that way.
Control of the temp & humidity, rusting time, rusting soln type and % all have an effect on the final look as does what is used to card the steel betw cycles.

Hot salt bluing because it does not require any out of the tank rusting in the atmosphere is easiest to obtain or rather keep the high gloss shine of the orig polish put on the surfaces.

But the working temps (around 300*F) of the salt soln. That can be very dangerous.
There are other required cleaner and rinse tanks that need to be heated to some degree to be efficient make a more elaborate set up. Then add cold water rinse tank(s) as well.
The salts themselves leave the boiling salt soln tank in the steam of the 300* temp soln as it boils.
Then the steam evaporates on every surface in the room leaving the salt behind. It covers everything in sight and will rust everything of steel as it is water absorbing by it's nature.
Quite a mess.
Large exhaust fans help and are a must if doing this on any scale beyond a small container. The fans themselves get clogged with the salt deposits.

I gave up hot bluing yrs ago.

Setting up for 1 job is a real looser idea. Most places wait and make a 'run' of lots of pieces and guns to make it worth while.

Rust blue is different in that only the one tank of boiling water is needed. That can be only as large as needed for the size of the part(s). I sometimes use a simple bread pan on the stove top to do pistols.
Some people are now using steam instead of boiling water in a tank.
Looks like a good idea but I;m too old and set in my ways to switch now.
 
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