I have a 610-1 6.5" that exhibited a strange case separation issue. New starline brass.
...I'm assuming the TK moon clips are causing excessive headspace with the starline brass. It only occurred 6-7 times in 100 rds fired.
The TK's are the .035 thickness and I'm hoping to get some Ranch Products .027's to compare.
I've had the same issue with my 4" 610-3 after I converted it to 10MAG. Never had any issue with it as a 10AUTO & over 1000 rounds using S-L brass thru it before.
The thinner moonclips will give you more headspace. Neither one should be a problem because you can (I do mainly) shoot without moonclips if the brass is trimmed to the correct length & you taper crimp the brass so it can headspace on the chamber shoulder properly.
I spoke with Starline/Hunter Pilant extensively about this several times. He thought is was a problem with the reamed 10MAG chambers but sent me a bag on brass to try, which was moderately better but it still occured.
Mine appear to separate the same place as yours, right where the brass (inside) starts to transition from straight to angle toward the base, as it gets thicker.
I had a (1000) 10MAG cases originally & have gone thru all of them. Since then I've gotten a (1000) more new ones, hopefully of a different batch, but I haven't gotten back to the playing with the 10MAG yet.
Before I do though I'm going to make one more attempt at polishing the 10MAG chambers, just in case, but seeing you're having the same issue, with un-reamed chambers, I'm still leaning towards a bad run of brass.
Again though, I've shot 1000's of Starline 10AUTO brass in several different firearms, loaded HOT, & never had them separate, so...??
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