Howdy
I have been loading Black Powder cartridges for probably about 20 years. 45 Colt, 45 Schofield, 44-40, 44 Russian, 38-40 and 45-70. 12 gauge shotgun too.
I shoot 44 Russian in a pair of New Model Number Threes, a pair of Double Action 44s, and a 2nd Model Russian. One of the NM3s is missing from this photo, and the Schofield in the upper left corner is a 45, not a 44.
When shooting Black Powder you need a bullet lube that is soft and gooey, to keep the fouling in the bore soft. That way, each succeeding bullet pushes most of the fouling in the bore out in front of it, leaving the bore relatively clean for the next bullet. If you use modern hard bullet lubes the fouling will form a hard crust in the bore which can fill up the rifling grooves, ruining accuracy, and it is difficult to remove when cleaning up after shooting.
Years ago I used to pan lube regular hard cast bullets with a 50/50 mixture of Crisco and Beeswax. Just one of many home made BP bullet lube recipes. I had no problem with the hardness of the lead, but pan lubing is a pain. Also, most modern bullets do not have a large enough lube groove to carry enough lube to keep the bore coated with lube, so I was adding a soft lube cookie between the bullet and the powder. Then I found the lube cookie was gluing itself to the base of the bullet, causing it to fly like a lopsided dart, and ruining accuracy. So I was dumping in my powder, adding a card wad over the powder to keep the cookie from adulterating the powder, adding the lube cookie, and adding another card wad over the lube cookie so it did not glue itself to the base of the bullet.
Way too much work.
Then I discovered Big Lube bullets. These bullets are designed with a huge lube groove to hold enough lube to keep a rifle bore lubed with soft lube its entire length. Plenty of lube for a revolver.
I was casting my own Big Lube bullets at the time. You can buy the molds from Dick Dastardly's big Lube website.
Welcome to BigLube.com
I was casting with pure lead for some of my bullets, I was adding tin, about 25 lead/1 tin to the lead to help fill out the molds. No idea what the Brinell hardness was.
I had to stop casting under doctor's orders because of too much lead in my blood, so for a number of years now I have been buying all my Big Lube bullets from Whyte Leather Works.
Big Lube
For both 44-40 and 44 Russian I use the 200 grain Mav-Dutchaman bullet. He just calls it Mav 44 200 grain.
I standardized on Schuetzen FFg a long time ago for all my Black Powder cartridge loading. Schuetzen uses a better grade of charcoal than Goex, and leaves a little bit less fouling behind, and both Schuetzen and Goex cost about the same.
You can go with Swiss, or Old E if you want, I don't see the sense in spending the money on Swiss for revolver loads. A friend and I usually buy 25 pounds together from Maine Powder House. We both only shoot Black Powder in Cowboy Action and 25 pounds will last us a year or two. I see Maine Powder House is actually charging a little bit less for Schuetzen than Goex.
mainepowderhouse.com |
A word about powders. They do not all weigh the same. Some weigh more than others. I made up this chart a long time ago to illustrate how much my various standard powder charges actually weigh across different brands and granulations. The chart compares the weight of different volumes of powder in Cubic Centimeters, which happens to be how Lee Dippers are labeled.
The point is, it can be misleading when somebody says XX.X grains of powder, because they do not all weigh the same. You will get a different amount of compression if the powder is lighter than if the powder is heavier.
Anyway, I discovered a long time ago that no matter what powder or granulation I was using, the best strategy was to add enough powder so that when the bullet was seated it would compress the powder between 1/16" - 1/8". That's all there is to it. The 1.3CC charge that equals about 19.5 grains of FFg Schuetzen is what I use in my Big Lube 44 Russian cartridges. It is not a bad idea to invest in a set of Lee dippers if you plan on doing much BP loading. Here is a hint on the proper way to dip BP: Pour about 1/2 pound into a ceramic cup and use the dipper like an ice cream scoop to scoop powder into the dipper. Lift it up vertically. Do not shake it or try to compress the over flow of powder. Use a piece of card stock to scrape the extra powder back into the cup. Use a consistent motion every time with your dipper to give you consistent loads.
If you want, once you have determined the correct amount of powder for your loads, you can always weigh it for reference.
Here are the components for my 44 Russian cartridges. Notice I have scraped all the lube out of the bullet on the right to show how big the lube groove is.
I buy 44 Russian brass from Starline, they almost always have it in stock. Notice you have to buy 500 or 1000 pieces from Starline.
44 Russian Brass - Large Pistol - Brass Cases
Midway USA usually carries 44 Russian brass in smaller lots. The cost per round is more, but you don't have to buy 500 pieces.
Reloading Brass |308 Brass | Brass Cases for Reloading
I actually load all my Black Powder rounds on a progressive press, and have lots of photos, but this should get you started.
P.S. Good luck measuring the groove diameter of a S&W revolver. They usually have five grooves, which makes it a bit of a guessing game trying to get a good measurement on a slug that has been run through the bore. It's easy with an even number of grooves, you just measure from high point to high point on the slug, which will represent measuring across the grooves. With an odd number of grooves you will be measuring from groove to land. The you have to add in the depth of a groove to get a proper measurement across the grooves. Easier said than done when trying to get an accurate measurement. For what it's worth, I buy all my Big Lube 44 caliber bullets sized to .428. This is a good compromise for the different groove diameters of a whole bunch of 44-40 rifles. 44 Mav-Dutchman bullets sized to .428 have been working fine in all my #3 Top Break S&W revolvers for some time now.