"Firearms Pressure Factors" - correlating PSI and CUP

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Rather than derail the topic in another thread I'll ask here.

I was recently reading an article I found on-line,

From Ingot to Target: A Cast Bullet Guide For Handgunners, Table of Contents - Fryxell/Applegate

& on page 72 it mentioned a book called "Firearms Pressure Factors" published by Wolfe Press.

Has anyone read it? I'm curious about the calibration curve correlating PSI and CUP pressure scales mentioned.

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Here's an excerpt from page 72:

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Pressure measurement - PSI vs. CUP:

Questions often arise about these two methods of measuring pressure and whether or not they can be correlated to one another. In short, both scales measure pressure, they just go about doing it in different ways. Piezoelectric strain gauges have a very fast response time and give you pressure (in psi) as a function of time, and the peak chamber pressure is simply the top of the P vs. T curve. The older crusher method had a standardized metal pellet (typically either copper or lead, depending on the pressure range being monitored) inserted into a hole drilled into the side of the chamber, and was then backed by a monolithic anvil. When the cartridge was fired, the pressure generated distorted the pellet, and the amount of distortion was directly related to the peak pressure exerted on the pellet. The length of the pellet was then measured and the length looked up in a table of reference values to determine the peak pressure. These reference pressures were also in psi.

So why do we call these pressure determinations CUP (copper units of pressure)? Very simple, the table of reference values is in psi, but they are determined under static equilibrium conditions. For example, when a static load of 50,000 psi is applied to a copper crusher pellet, it will compress a specific amount, but when that same pellet is subjected to a .30-06 cartridge at 50,000 psi, it will compress somewhat less, leading to an apparent chamber pressure of somewhere around 40,000-42,000, so instead of calling it psi, it was decided to name these units CUP so this offset would be inherently included in the measured result.

Why is there this discrepancy? Very simple, TIME. It takes time to move metal, so when a load is applied to the copper pellet it takes time for it to achieve its new equilibrium conformation. The millisecond or so that it experiences the peak chamber pressures of the fired cartridge may not be long enough to complete this rearrangement. How far is it off? That depends on the pressure being measured. For pressures below about 30,000 the two pressure scales are virtually identical (at these lower pressures, the pellet doesn't change much and it doesn't take very long for it to achieve its new conformation). Between 30,000 and 40,000, the CUP scale starts to lag behind the psi scale, and above 40,000 the two scales start to differ significantly (60,000 psi corresponds to roughly 50,000 CUP and 100,000 psi corresponds to about 70,000 CUP). There is a calibration curve correlating the psi and CUP pressure scales in "Firearms Pressure Factors" published by Wolfe Press (this is an excellent book, and is recommended for anyone who handloads ammunition).


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I don't know if it was the same book or material..........
but I did read something like that and there was a graph also.

Pistol data was pretty close but when it got up to the 30-06
the lines on the chart did not line up dead on and started to
have a bite of deviation.

Trying to match a crusher and electric system is really a shot in the dark.

I hate to see old data and new data in a loading book. Part info
in PSI and some in CUP, leaves you hanging on trying to match
one powder to another.
 
I think that when we see some loads in PSI, and others in CUP, that is a sign of how old the data is.
Hodgdon loading data for some of the 38 cal loads that I use seems to be largely in CUP, so I assume that the data hasn't been checked in a long time.
I have to wonder, if a pressure spike isn't long enough in duration to crush copper, is it of long enough duration to damage the steel in guns? I would think the same principle would apply. Maybe its accumulative.

Best,
Rick
 
Interesting read, though I have no idea of validity!!
Correlating PSI and CUP
Denton Bramwell

The Lyman reloading manual is one of my favorites. It’s clearly written, a pleasure to read, and it sheds some interesting light on the history of terminology in the measurement
of chamber pressure
Before about the 1960's the only measurement system we had for
chamber pressure was the copper crusher method. Up until that time, what we now call CUP was commonly known by two different names: CUP and PSI. The two were used practically interchangeably. Of course, this use of PSI was incorrect. It wasn't much of a problem until piezoelectric and strain gauge systems became commonly available. These systems, of course really do measure in PSI.
When they arrived on the scene, it caused a lot of concern and confusion. “For years, 52,000 PSI (crusher method with erroneous
designation) had been published as maximum for the 270Win.
Suddenly, there were new publications showing 65,000 PSI ...as maximum.”
If you look at any publications before about 1965, and they say that PSI and CUP are not the same, and that you should not attempt to convert one to the other, they are talking about the old, incorrect use of the term PSI, not the modern, correct use of PSI from strain gauges and piezoelectric pressure meters.

:https://www.shootingsoftware.com/ftp/psicuparticle2.pdf "formula"ANSI PSI = -17902 + 1.51586 ( ANSI CUP)
I tried a few conversions 308 = 52000 CUP / PSI 60000, using the "conversion factor" 52000 cup = 60922.72 PSI?, I believe that the 922.72 would be considered "statistically insignificant"?? Be Safe,
 
There used to be an extensive and extremely detailed commentary about this on the Speer website. They also went into great detail about exactly what those SAAMI published pressures meant.

The short form is that for the pressure levels of most pistol cartridges, there is no conversion factor between piezo determined pressures and copper units of pressure.

There apparently is a conversion factor that will work, at least for some rifle catridges. I expect that's for cartridges above 40K CUP.

I don't know when the OPs cited book was published or the level of expertise of the author. The Speer website information was available until relatively recently. Since they do their own pressure testing, I'd assume that their observations were based upon their own direct experience in both crafting load data for their component bullets and QC tesing on their ammunition lines.

Really short form: don't worry about how the pressures were measured, stay within the published data shown. BTW, I've got an older Hornaday manual that specifically noted that the sensitivity of the piezo gauges resulted in changes in their maximum loads for 200 gr bullets in .45 ACP. The reason cited was previously unknown pressure spikes only revealed by the piezo gauges.
 
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There is no single equation that will approximate the relationship between PSI and CUP as the curve of the graph is not linear. However, you can get a reasonable approximation using three separate equations for the ends and middle of the graph.

It has no practical purpose in terms of load development, but it is handy in terms of comparing relative pressures and performance of old and new cartridges standardized under the different methods.
 
I have that book "Firearms Pressure Factors".
It was published in 1990 and worth the read if you can find a copy.
I got it when it came out right about when I was starting to learn as much as I could about interior ballistics.
I wrote a crude program for my HP calculator at the time based on some formulae in the book.

BTW the Fryxell tome is also well worth downloading the whole thing and reading, even if you don't cast (like me).
One of the best free books out there.
Way more readable than Veral Smith's "Jacketed Performance With Cast Bullets".
(Although everyone should read that one too.)

===
Nemo
 
I added "Firearms Pressure Factors" to my wishlist at Midway as I found they have it on CD there (would prefer a book though) so next time I create an order there I'll add it.

I don't cast either but I agree "From Ingot to Target" had some interesting items in it.

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