Manufacturing Process Circa Pre 1957; includes 'soft ftting' Outline
SOFT FITTING:
The gun was disassembled because the parts had to be polished and finished in blue or nickel before being sent to hard fitting, etc. You can look at soft fitting as a 'dress rehearsal'. It was an old world craftsmanship process no longer affordable in the post war's competitive times. I don't think anyone can say soft fitted guns were any better or worse than later guns. High tech machining and continuously improving processes and parts tolerances also mitigated the need for it.
Here's the story of the production process in brief including when and how the 'work numbers' are used to this day, and when parts were serialized from 'the man' himself.
"I will give you a general outline of the manufacturing process up to about the 1957 period when the soft fitting department was eliminated. The company is divided into departments, forging, frame, barrel, cylinder, small parts, heat treat, stocking department, soft fitting, polishing, finishing, hard fitting, test range, final inspection, [storage in the vault], and shipping. The flow is roughly in that order.
"Bar stock is forged into frames, barrels, hammers, triggers, and side plates stamped from flat stock. These parts are all trimmed and sent to the appropriate department. In each department the parts are machined to a finished stage.
"In the frame department once the frame is partly finished a yoke is fit to it and the yoke and frame are stamped with a work number. The frame is then sent to the man who fits the side plate which is swaged onto the frame and the side plate is given the work number in the slot cut for the hand. The yoke and side plate are over size so the frame with these parts in position are sent through the machining operations so that they are blended together.
"When the frame is finished it is sent to the stocking department where a pair of stocks are fit to the frame. Once the stocks have been fit, the frame, yoke [on the rear face visible thru one chamber] and the stocks are stamped with a serial number. Only the frame will have a letter prefix if one is assigned to that model. The frame is then sent to soft fitting and the stocks to finishing and when they are done to the inspection department.
"In soft fitting the frame is fit with a finished barrel, cylinder, and internal parts. The barrel, cylinder and extractor star are stamped with a serial number[barrel and cyl with letter prefix as well]. The gun is disassembled and the small parts placed in a bin and sent to hard fitting. The frame, barrel, and cylinder are sent to polishing then to get a blue or nickel finish.
"Once completely finished they are sent to hard fitting, where the gun is assembled, the fitter stamps his mark in the yoke cut, and its inspected by the floor inspector. From hard fitting the handgun goes to the range where it is test fired and marked with a prick punch mark in the lower front corner of the cyl window, usually.
"From the range it goes to the inspection department where the first inspector finds the right numbered pair of grips* and puts them on the handgun. It then goes to final inspection where all the features are inspected for proper function. Then it is packaged and moved into the vault. From there it goes to the distributor."
Roy G. Jinks
Historian, Smith & Wesson
NOTE: Once soft fitting was eliminated as of May 1, 1957, serial numbering of the yoke, cylinder and barrel were no longer needed to insure all the matching 'soft fitted' parts got back together, and were therefore eliminated.
*GRIPS
“The stocks were fit to unfinished frames in the stocking department and the last step in fitting was to serial number the frame and the inside of the right stock at the same time. Then the frames would be separated and sent to fitting and the stocks would be sent through finishing and then forwarded to the stock holding area just outside the final inspection area. Here they would be sorted by frame size and put in numerical order by serial number. Once the hand gun had gone through the firing range they were delivered to the stock holding area and the correct numbered stocks would be matched to the frame and installed on the gun. Then to final inspection and packing department. Hope that this helps.” Roy
When were stocks installed on new revolvers?