PERFECT STORM
Taking all this into account, it’s likely that the mechanism of injury for the cracked K-Frame barrels was a combination of the following:
-A weakened barrel extension, caused by the aggressive milling of a flat at the 6 O’Clock position (which was required for the models with yoke-mounted gas rings, but unnecessary—yet still continued–for later 19-4 / 66-1 models with cylinder-mounted gas rings), and;
-An increased use of high-pressure, .357 Magnum and .38 Special +P+ ammunition which placed more stress on the forcing cone than standard pressure .38 Special ammunition, and;
-An increased use of .357 Magnum ammunition loaded with lightweight (110 and 125 grain) projectiles, which exposed the forcing cone to greater amounts of high pressure / temperature blow-by gases, which caused accelerated wear on the forcing cone, and;
-Selected brands or lots of ammunition that were more prone to cause cracking, by virtue of their internal ballistics.