1911 issues

Chili Vega

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My team is issued S&W 1911 rail guns. The guns were built to our specs and shoot fantastic, when they shoot. A few of the guns are have developed FTF and FTE. S&W is bending over backwards to take care of us and fix this problem. My guys put an honest 300-500 rounds a month through their guns. Anyone else having any problems? If you are, is your round count in the same area as ours.
 
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Chili, on the FTF...are yall getting firing pin strikes on the primer?

I dont know SW 1911s that well but correct me if I am wrong...dont they have the grip safety actuate firing pin safety?

if so, either out of adjustment or not depressing the safety completely.

FTE...I have no experience with there 1911s however there SW semi ejectors have been working for yearssss.

when you say FTE....is the empty staying in the chamber or not coming out (stove pipe or similiar)
 
What type of ammo are you all shooting ? Magazines ? Cleaning after range use ?
I've been shooting reloads and ~150-200 rounds per month for ~3 years and haven't had any significant problems with a #108284.
 
My mistake on the FTF. We are having "Failure to Feed" problems. Not fully going into battery. The FTE is like one I had never seen in 40 plus years of shooting. The last round fired would extract but slide down the breech face enough to grab the magazine lips. This would keep the slide from gong into slide lock. The slide will return forward crushing the casing mounth onto the top edge of the chamber. One nasty bugger of a jam. We use only Winchester factory, 230 gr FMJ and JHP. Magazines are Wilson and the guns are cleaned and lubed after each training day. Our guns do not have grip safety actuated firing pin safety.
 
A couple of thoughts ...

Is this happening on the last round fired, when the mag is empty and the empty case is being extracted?

How often have the recoil springs been replaced?

Have you been shooting upwards of 500 rounds a month for 2-3 years? (Meaning upwards of 6,000 rounds each year for 2-3 years?)

Once time, back before I became a Colt armorer, I had a puzzling series of extraction/ejection issues with a Commander. When the last round was fired the empty case would drop too far and become jammed back into the front of the mag lips. Sometimes it became jammed so far between the lips that it was hard to clear. This resulted in the case mouth being angled up so that it was struck by the front edge of the ejection port and crushed. Nasty. I had to discard a couple of mags because the repeated extraction issues had jammed empty cases so deeply between the mag lips, and stuck them so hard, that I was starting to suspect the lips appeared to be have become spread a little further apart. Not good.

It was an extractor tension problem in the Colt, resulting in the extractor dropping the case rim prematurely. It was happening on the last round because that's when there wasn't any support under the empty case being extracted compared to when another fresh round was pushed up against the mag lips, so the empty being extracted could run along the top of the next round. (Ever see how an empty case can fall downward inside the mag well when the gun is fired after the mag is removed?)

Now, combine a weakened extractor to this mix so the case gets dropped ... the case mouth is angled up because the rear of the case hits the mag lips before it's traveled back to the ejector ... and then the case mouth is hit by the front of the ejection port. Crunch.

Then, further add a weakened recoil spring to the mix and slide velocity can increase and start to affect both extraction/ejection and feeding timing (and the slide/barrel returning to full battery).

In the case of the Commander the problem was resolved by a Colt armorer by simply adjusting the extractor tension.

Now, the SW1911 uses an external extractor which is pivoting, so it can't lose tension in the same manner as the internal type. However, it's tensioned by a spring. In 3rd gen guns it's not uncommon for extractor springs to start to lose tension somewhere around 10,000+ rounds fired and require replacement (or after a working gun has been left chambered for 10+ years). It's also not uncommon for chipping or even breakage to occur after that much service use.

The SW1911 uses an extractor and spring from the 3rd gen guns. There's also an optional Heavy extractor spring available (which can sometimes help an armorer 'tune' a gun for higher pressure ammunition).

I've been told that the recent manufacturing tolerances have pretty much resulted in the SW1911 extractors being virtually drop-in parts in most slides, although S&W does have an extractor bar gauge for the SW1911 series which is used to check the fit (it's a Go/No-Go gauge). The extractor is fitted, if necessary, in the same manner as the 3rd gen guns (and M&P's).

Now, I'm going to guess your agency's armorer has been working with the head repair tech and/or the head engineer at the company. They are both outstanding gentlemen and are excellent at being available and willing to directly discuss potential issues with armorers via phone, as well as getting the guns back and dealing with issues if an armorer thinks a situation is beyond their capability.

As I recall, the recoil springs originally used in the SW1911 line came from Wolff, and they were the next step up in power from the 'standard' springs used in 1911's.

I don't care for Wilson magazines myself. Too lightly sprung. I use the Act-Mag's (or the Tripp mag). I still have some older Metalform mags assembled to the FBI-spec mags, but I'm switching over to all ACT-MAG and maybe some more Tripp's.

Last time I talked to Wolff company they were using their own heavier mag spring in their ACT-MAG offering, but the mags which came with my SW1911 from S&W seem to have the standard strength spring in them, feeling noticeably lighter in tension compared to the Wolff marked ACT-MAG. Both versions have given me excellent functioning in my 1911's, although I'll replace them as quickly as I do regular mag (and recoil) springs in other 1911's.

I can't (and won't) presume to know what's happening with your agency's SW1911's, but I'd think any potential mag & recoil spring issues might have to be separated from any extractor/extractor spring issue, and addressed, in order to help resolve apparent feeding/extraction issues.

I've seen how a special unit which issues 5" Colts has experienced quite a number of issues in recent years due to the amount of rounds they pound through their guns, but in their case I discovered they weren't periodically replacing some springs and checking a couple of other springs. When you get a number of broken front sights and broken slide stop levers, and obviously worn & weakened recoil & mag springs, it's time to introduce an inspection and preventive maintenance program ... in my humble opinion, anyway. ;) Not my guns, though.

I've heard rumor that S&W has also been working on a refinement or revision of the basic SW1911 extractor, but I haven't heard any specific details.

Your agency armorer needs to be talking to the folks at the company in the pistol repair and/or engineering dept. The head of each dept are fine gentlemen and have been extremely helpful to myself and other armorers I know.

Just my thoughts.
 
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Fastbolt, Thanx for all the input. We are in touch with the guys at Smith with this issue. The jam you described in your commander is exactly the jam we were having. They fixed this by strengthing up the extractor spring tension. Probably a little to much which is causing a failure to go into battery. We found a couple of older extractors which had a different cut to them (Still out of S&W 1911's) and that seemed to solve the failure to go into battery problem. We started a replacement program for springs every quarter when we qualify. The novak mags that originally came with our guns cracked at the feed lips on the back of the mag. S&W replaced them with Wilsons. I can not say enough good things about the folks at Smith. Other teams in my area went with other brands of 1911's and they have their own problems. They DO NOT get the same supporrt we have been getting from S&W.
 
Hi Chili Vega, I got my S&W 1911 PD about 2 months ago. After about 250 rounds I started having failure to feed. It would be about 1/4 " from closing but I could close the slide with my thumb. I called S&W and just sent in yesterday. I use Winchester 185 gr target fmj and I also tried 185 gr round nose with the same results.

Thank you for your service, Mac
 
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look on the bright side, after all this is said and done, you guys will have some amazing guns, but the break in and learning processes are pretty painful!
 
Fastbolt, Thanx for all the input. We are in touch with the guys at Smith with this issue. The jam you described in your commander is exactly the jam we were having. They fixed this by strengthing up the extractor spring tension. Probably a little to much which is causing a failure to go into battery. We found a couple of older extractors which had a different cut to them (Still out of S&W 1911's) and that seemed to solve the failure to go into battery problem. We started a replacement program for springs every quarter when we qualify. The novak mags that originally came with our guns cracked at the feed lips on the back of the mag. S&W replaced them with Wilsons. I can not say enough good things about the folks at Smith. Other teams in my area went with other brands of 1911's and they have their own problems. They DO NOT get the same supporrt we have been getting from S&W.

De nada.

Just out of curiosity, were you using the blue or nickel ACT's (also imported and sold as Novak mags)? The reason I ask is that one vendor of them said that back a few years ago they were getting reports of cracked lips (right side at rear of lip), but it seemed as though it was only in one of the finishes. They were speculating the difference might be related to something in the heat treating. So far, the newer mags don't seem to be generating those sort of complaints from what I've heard from that vendor, as well as the QC guy at S&W who examines returned parts.

I'm not surprised they still have some Wilson mags at hand, either. It's amazing what they can often come up with when it comes to parts.

Yep, the folks at S&W are very, very helpful when given the opportunity. They aren't bashful about trying to get the right people on the problem, are they?

The part number for the pair of extractor springs used in the SW1911 are those of a couple of springs used in the 3rd gen guns (big surprise). The last SW1911 extractors I received are the same part numbers as the black extractor for the 4006TSW (which isn't surprising as the SW1911 original extractor was adopted from the .40 3rd gen gun, as I recall).

I'll have to ask what further enhancements are being considered for the SW1911 extractor. It wouldn't surprise me to see them revise the extractor's hook in some manner.

Here's an image of a pair of new SW1911 extractors (spare parts/unused). It shows a pair of identical extractors from slightly different angles to try and better display the beveled cut on the hooks. Pardon the lint fibers all over them and the less-than-great camera and photography. You can see the bevel machined into the bottom of the hook, as well as the relieved lower corner of the extractor hook's edge. This was introduced into the 3rd gen .40 extractors some time ago. Did your existing extractors or the 'older ones' have this relief cut? Or, maybe you came up with a different revision with different hook cut/machining in the form of the 'older' extractors. I'm not sure because I no longer have the used parts, but I thought I might've seen a slightly different angle on the beveled cut which didn't reach into the adjustment pad surface quite so far. Maybe I'm just remembering some stainless extractors which looked different for reason of the different finish, or a slight difference in the secondary cut in a different production run ... or maybe I was just using different reading glasses at the time. :) Who knows? S&W will send you all the springs and new extractors as warranty replacement/repair parts that you may require, though, and at no charge. If your armorer doesn't already have an extractor bar gauge for the SW1911 slide I'm betting they'll get you one on short order, too (although you usually have to pay for tools, of course).
sw1911extractors.jpg


Sometimes you can run into a case rim dimension tolerance variance, too. When we were first experiencing some failures-to-feed with some small number of original SW99 .40's, the S&W rep told us of another agency who had been experiencing the same problem. We were also using the same contract ammunition.

We were later told that S&W was unable to duplicate the feeding problems with the other agency's guns using a selection of different common factory ammunition often favored by their LE customers. That being the case, they next asked for some of the exact ammunition being used at the agency, which the agency sent to them, and then tried that in the guns back at the factory. They observed the same feeding issues at that point.

The rep said the problem was considered to have apparently been two-fold.

First, there were some really variable velocities recorded with that specific contract ammunition. We're talking .40 S&W 180gr JHP's producing velocities down into the 700's fps range. Imagine the potential for slide speed & travel, as well as feeding 'timing', issues to occur with really reduced velocities.

The other thing mentioned was that the case rim dimensions were on the 'very generous' end of expected tolerances, unlike other ammunition they had used to test their guns. Well, is it exactly surprising that some occasional unexpected tolerance variation may occur when you buy really low cost bulk ammunition?

The rep said S&W decided it was easier to approach the case rim tolerance issue by requesting a slight revision of the extractors so they would be less affected by similar case rim variations. From what we were told, this basically meant the extractors started receiving a better polish/finish (Walther part).

I'm just saying that sometimes an ammunition variation may be less surprising to encounter among the less costly lines than among the premium lines. If this happens at the same time a spring starts to reach the end of its optimal service life then things can become both interesting and annoying. ;)

Whatever the case may be, I'm glad to hear you're getting the issue addressed and resolved. S&W will help. They generally won't blame the shooter's grip. ;)

You're right about the other makers having their own issued, too. I get to see quite a few of the different name brand 1911-style pistols come through qualification courses-of-fire. Some seem to do well overall, some okay, and some I simply tell the owner to call the company and have them resolve their problems. I may be a Colt Model O Pistol armorer, but there are some makes/models of 1911's on today's market with which I would just rather not deal when they have problems ...

I'm a bit selective on the brands of 1911's on which I'm willing to spend my own money. ;)

I'm actually thinking about buying another SW1911 sometime.

I have a SW1911SC 5" which has been an excellent gun (aside from a burr on one part of the slide rail which marred part of a frame rail and having to slightly drift adjust the front sight post). Reliable with different brands of issued duty loads and as accurate as might be wished for something other than a target pistol. The trigger came crisp, smooth and predictable. The weight is a bit on the heavier end, averaging slightly over 5 1/2", but I actually don't mind that in a 1911 used as a working/off-duty/retirement weapon.

I'm torn between the new SW1911 3" Pro Series or a PC model, as well as a M&P 45c (to complement my excellent M&P 45 FS w/thumb safeties). Not sure why I really need a 10th & 11th .45 pistol ... but there you go. ;)
 
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The Novaks were the "blued" variant and the heat treating issue was the same response I got. I am having one of my armorers look at the photos to let me know if they are the same. We have some guns that have never had a problem. We have had some that have had nothing but problems. As an armorer I am sure you know how that goes.

As far as your problem about which gun to buy next, Well, since you are retired I am guessing you have been around a while so you should therefore know it is futile to come up with a answer as to why you "need" another 1911, wheelgun, etc... I have grown very fond of my M&P 45.

As always, Thanx for the info.
 
Took My 1911 PD to the Range Today

Hi Chili Vega, I got my S&W 1911 PD about 2 months ago. After about 250 rounds I started having failure to feed. It would be about 1/4 " from closing but I could close the slide with my thumb. I called S&W and just sent in yesterday. I use Winchester 185 gr target fmj and I also tried 185 gr round nose with the same results.

Thank you for your service, Mac

I got my 1911 PD to the range today after getting it back from S&W. They did some work on the barrel and slide. It worked great!:D
 
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