Montana Bullet Works offers a .454" 230g RN that would be a good choice where needed.
I don't think I'd make a blanket statement about what size 45 ACP bullet to use in a revolver, unless and until you know what the throats measure in the cylinder. They weren't all .454". I've got a chopped down 1917 that shoots .452" bullets better than I can see at my age. No need to go to .454" for that one. Hard cast bullets will pick up the shallow rifling, much like a jacketed bullet does, so if you cast bullets are hard enough .452" should be fine.
Also, my experience is that .451" cast bullets lead the barrel of
a semi auto more than .452", all other things being equal. I always always shot .452s in the Government Models, Commanders and Kimbers hiding in the safe, going on 38 years now. The only time I went to .454" cast bullets was for a M25-2 that had huge throats, like ,456"-.457". The .454" were the largest cast bullets I could locate in quantity and made do with them. Had to use R-P brass because the thinner case walls at the mouth allowed the bigger bullets to still chambered easily in the M-25. I was shooting it in Practical Revolver matches and needed those moon clips to drop in smoothly. Using thicker brass with the .454s would find them hanging up on the second or third reload. YMMV!
Dave