Expert ???? I doubt that?? I fitted a 940-1 cylinder to my 642 & also have a 940 No dash..
I do have a set of the Brownells Cylinder Hones in the 9mm/38/357.. There out now & should return very soon..
Some brass cases will stick some others won't, I always thought it was the brass & it's hardness that allow it to expand more in the chamber & if the cylinder has reamer marks inside the brass expands into the marks & locks the brass in, also the 9mm para cartridge is slightly tapered & this has alot to do with cartridge setback & gas/carbon getting past the case when fired..
I see you said you got the last one they had, Who did you get it from & was it a 940 or 940-1 cylinder?? Does the extractor have two pins or the newer type??
You got lucky that the cylinder fit without any fitting but Pred here at the forum had the same thing happen with his.. Congrats!!
Here's a few places that have the Moon Clips as well you can order them from Smith & Wesson directly..
TK Seems "Very Proud" of their moon clips there High Dollar, I have some of their clips from back when they weren't as expensive & they used to be .040" thick & are now .035"..
Also the Ruger SP101 9mm moons can also work but others have said they rub the cylinder stop on the S&W, TK offers some custom moons but there $69.95 for 10.. Oh My!! That's $7ea?????
TK Moon Clips-http://www.moonclips.com/
Ranch Products
Brownells 5 Shot 940 Moon Clips
http://www.midwayusa.com/940S&W-Moon Clips
Headknockers 9mm Snubs 642/942 & 940
Grips by Craig Spegel http://www.craigspegel.com/
Airweight 642 with 9mm Cylinder Fitted =M942