Aluminum Case Ammo

I use to hear the same thing about wearing my extractor out on my AR's cause I was shooting steel. It was all bull ****.

The amount of ammo I would need to shoot (and the cost) would justify the cost to purchase a $10 AR extractor, if in fact they really did wear them out, they don't.
 
My Smith & Wesson 39-2 doesn't like CCI aluminum cases. I may have to check the extractor and possibly replace the extractor spring. My CZ P-09 goes through them like a teenager with a bag of potato chips. Both guns just love Winchester's USA Forged ammunition.

This may be a bit controversial but CCI aluminum cases and Winchester USA Forged cases are reloadable.

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I've reloaded the CCI cases up to 5 times. Mostly I load a moderate pressure practice round. I haven't tried max loads yet. The DOD tried aluminum cases in the 1950s. The big issue was age hardening. The case necks would split after a few years of storage. This particular example has been sitting on my desk for three years now. Give it another 5 years. They may have solved the issue.

The USA Forged cases easily reload using standard primers. This particular example is on it's fourth round. I'm a little concerned about the dry phosphate coating wearing out my tungsten carbide sizing die but dies are replaceable. Again, I haven't tried max loads in these cases yet.
I've reloaded WW2 Steel cased .45 acp rounds.
 
Its well known among target shooters that the larger the chamber the less accuracy you get. Now if your not a competition shooter and most people are not then polishing chambers is not a problem and as long as the bullet goes in the general direction of the target that is fine for the plinker crowd.

I am a handloader so for me I can get all the free brass range brass I need and I do buy new brass as well. Considering the damage you do to dies and dies are not cheap anymore for me steel and aluminum are a headache I can live without.

As I said before I have seen people at our range break extractors and jam up guns so tight some of them had to take them to a gunsmith to get them safely unjammed. I have even un-jammed some of their weapons to save them a trip to the gunsmith but that is another hair raising story.


You are just wrong in your response. Nobody is talking about oversized chambers, the discussion is a smooth or polished chamber, what I expect in a Nighthawk Custom or any high end pistol.

Speaking of target shooting. I sat down with Bill Wilson of Wilson Combat (edit) and discussed the precise issue of accuracy in the 1911 platform. It is well know, and Bill even puts it on his website, that the most important of all for accuracy is not the barrel or chamber or anything like that, not even slide fit. It is the lockup or tightness of those items directly below the front site, which is the only thing on the gun that points to the point of aim the instant the bullet passes under it. That is the tightness of the slide to barrel in a bull barrel, or the slide to bushing to barrel in a traditional 1911.. The chamber plays no measurable roll whatsoever. The reason is because the lands and grooves set the bullet up for travel long before it passes out the barrel. Even a sloppy loose gun can have great accuracy, if the front end is tight, according to Bill and anyone who builds 1911s. We all want them as precise all over as possible, but accuracy is primarily a front end event.
 
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Just last week a fellow shooting a "low budget" off brand plasticky pistol (that are known to have large oversize chambers) jammed his weapon with aluminum case 9mm and jammed it up so tight he was going to send it back to a gunsmith to have it safely unjammed. I asked him if the gun had a live round or just a fired case jammed in it. He said an empty fired case. So I used a wooden down to beat the case out of the chamber and horror of horrors it was a live round.

I have seen even rifles like the SKS that have a very robust extractor snap them right off when using steel case ammo. The coating on Steel case ammo if deteriorated or rubbed off due to careless handling or poor storage is a real problem with this ammo. Again seeing is believing.

The problem these days is that some weapons either do not have spare parts available once you destroy the part with steel case or aluminum case ammo or if they are available they may be out of stock for months and then of course many times these parts often are not a "drop in" but often require hand fitting, a task that is beyond the ability of many gun owners so its then an expensive trip to a gunsmith assuming he is even a qualified one in regards to your particular weapon to be repaired. I have had so many so-called gunsmiths screw up and even damage my guns that years ago I started doing my own work.

As I said in my other post the best way to screw up and destroy a set of expensive dies, especially match grade dies, is to try and resize steel cases and aluminum cases are not easy on dies either.

Ammo manufacturers have long warned people "not to" reload aluminum cases. Is it worth blowing up an expensive firearm especially if it is no longer made and a collectors item?

You are just wrong when you say you can "blow up" a normal handgun with aluminum ammo. Show me some links from any laboratory on the planet that can prove this. Any case can rupture and they do. Big deal. I have been experimenting with this issue nearly 50 years.

In one case I was a federal agent who was asked to test a prototype of one of the hottest 357 self defense offerings made, I am not new to testing hot ammo. Likewise I have been loading and testing ammo at max loads and up to 10% above max loads, some over 30% above max loads for decades.

In the case of steel cased ammo, in handguns, I have been testing them 30% or so above max loads. I have been lucky none have blown up anything.

I am an attorney, I look for weak links and faulty ammo offerings. And what I know is there is no attorney anywhere who has ever been able to establish that aluminum ammo creates any greater risk than any other product, none. Any product that does , will not last long in the market, too much easy money to be made by lawyers, protecting the public from these dangers that you speak about.

People can make all the lawyer jokes the want, but what we do know for a fact, is that if something is dangerous, lawyers will jump on that danger, makes some big bucks and get that product off of the market. Not many Ford Pintos left around any more.

So, to be fair, what gun was it that you personally saw jammed up and what brand of aluminum ammo was being used? And what did the case look like when you removed it.?

I am surprised that anyone would consider sending a locked gun back to a gunsmith? Why? Normally as range officers, we just pull them apart gently and remove the obstruction. With the mag out, and as you described, the only thing that could possibly be wrong is a stuck empty case. Not much gun smithing to go on there.

So, was it a split case?

How many rounds had been fired since the last cleaning? Pretty commonly known that aluminum is not as slick and the chamber needs to be kept clean more often, once again, the reason we use Flex Hones on any duty gun or gun expected to perform under extreme conditions.

And how long since he last applied lube to the gun. These are basic and critical questions to be asked when any gun locks up, otherwise we have no basis to assume anything.

And plastic guns have metal ramps, metal barrels and metal ejectors and metal extractors AND a metal slide,, if I am preparing an expert witness for trial, he will not pose any distinction between metal framed handgun and one with any aluminum, scandium alloy aluminum, polymer or zinc alloy frame, because there is not physical distinction. The parts of the guns involved in a jam or even kaboom, are all metal, and the framework is practically, physically, and legally irrelevant.

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So, my response is that the gun you observed locked up was not simply because the guy used aluminum ammo or some plastic gun, but because he did something wrong....wrong under the circumstances, so I am assuming that he was some person new to shooting, dirty gun, lack of lube something other than just his brand of aluminum cased ammo.

Please explain all these issues, because your statement just seems more like an opinion. You do not like it, you do not like cheap plastic guns, and you saw one jammed to the point that he would not pull the slide back. That is exactly what will happen with nearly every gun is you do not clean them for long enough. One caveat, those with larger chambers, usually last longer between cleanings. So please explain.

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As I said in my other post the best way to screw up and destroy a set of expensive dies, especially match grade dies, is to try and resize steel cases and aluminum cases are not easy on dies either.

Really, show me one independent lab that confirms this. First, lets dispose with the resizing of aluminum cases. You can smash and aluminum case with your fingers. Do you really believe that you can damage a set of dies made of the hardest steel with aluminum? You can only scratch or damage a metal with another object that is harder than it is. Not possible.

You said you can "destroy" expensive dies by resizing steel cases. Show me a report by an independent lab that proves this there is none. You will find ammo companies that revolted against the Russian ammo long ago saying this with their minions, they said it destroyed guns too, but that was all fake noise. Since that time you have Hornady Black, USA Forge and Federal all producing steel cased ammo, because it it totally safe in guns and dies.

In 2011 Lane Pierce published an article about reloading steel cased 45 acp, that is where I got my start. I have now loaded and experimented with it more than any gun writer or publisher on record. I find no one that can dispute my actual testing.

Simple take a steel case of 45 acp ammo and one of brass. Cut out a little piece, maybe 1/4 inch wide by 1/2 inch long. Now take 2 pair of pliers and twist both back and forth until they break. What you will find is not much difference. The steel case will bend back and forth about the same as the brass case. What that tells you is it is not that hard, and secondly that it has the ability to spring back for resizing, just like a brass case. And most importantly, it tells you that being flexible and softer than gun metal or die steel, is that it cannot possibly harm your gun or your dies.

Of course if you use plastic bullets and plastic cases in your guns, they will last longer. The softer the materials the longer they last. But when comparing aluminum or steel cases, the war cycle and any damage is minor, trivial at best.

So, if you have any actual evidence from an independent lab please provide some links, so we all can learn, otherwise, maybe just consider what you saw as a fluke, which it probably was.

It is easy to trash cheap guns and cheap ammo, but maybe people cannot afford the more expensive guns and ammo, and really need more factual information, is all I am saying. I can afford any of them, I just choose to operate as cheaply as possible. Just my way.

Please feel free to provide any actual links showing I am in error, it happens all the time and I am never offended, I am old and biased and think what I have seen and done, is correct, but if I am wrong, I am wrong, no problem there.





















































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As to the related issue of steel cases, Federal has of course made the 7mm Backcountry round available to hunters, like the military round. Conventional rifle ammo is limited, my 300 Weatherby for example and the 7mm mag can only be reloaded to 65,000 psi, a normal high pressure for magnum rounds or most hot modern rifle rounds.

But these new rounds are loaded with a steel case, very similar to the cheap Russian ammo we have fired for decades in the AK 47 copies. These new steel cases hold 80,000 psi. And of course, being steel cases, they reloadable.
Here is an article from Readers Digest where they report that.
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""""For the 7mm Backcountry, Federal went with the new Peak Alloy plated steel case—created in response to a military request—because it could manage pressures as high as 80,000 psi. That's a substantial increase over what a brass cartridge case can tolerate.

With all that pressure to work with, Federal didn't need a large capacity case because they could use faster burning powders. So, they settled on a case with the same rim diameter as the .270 Winchester, and with external dimensions very similar to the .280 Ackley Improved. This gave them a 7mm rifle cartridge that works in standard rifle actions, and unlike other conventional steel-cased ammunition, the Peak Alloy cases can be reloaded. It's also capable of pushing a 175-grain bullet to 3,000 fps from a suppressor-friendly, 20-inch barrel. Add in a high BC bullet and a fast 1:8 twist, and you have something very special."""" https://gundigest.com/gear-ammo/ammunition/7mm-backcountry
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Most steel cases come with Berdan Primers and are not impossible but difficult to reload and considered non reloadable.
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Steel cased rifle ammo in 30-06, 308 and 30 carbine has always gotten great reviews. Here is one from JG sales, 14 reviews of the 308 ammo. I have seen more in 30-06 where it is used in Garands for cheap practice.


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Palmetto sold a lot of it when the could get it.

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So, get ready. Steel cased ammo is stronger and safer for high pressure loads, expect more on the shelf now that the US military has embraced it, and apparently it has boxer primers and can easily be reloaded.

FWIW

 
Never had a problem with aluminum (or steel) cases in any semiauto handgun I've fired it out of, and that's quite a few handguns. I do occasionally find aluminum shavings in the action but not to the point it affects function or warrants concern. Many moons ago Academy sold Blazer 9mm for $3/box (which was $1 cheaper than WWB) and I shot plenty out of Hi Powers, CZ-75s, Beretta 92s, various Stars, P38/P1s, a 3913, P226s- you name it. All went bang with no problems and I'm waiting on another 1K rounds even as I type this. I also regularly shoot Monarch (Magtech) steel cased 9mm and have had no issues, nor did I ever with Barnaul steel 9mm and 45 ACP.
 
When I used to shoot bowling pins, the range would not let you pick up your brass if it hit the floor. I always shot a revolver, so it didn't affect me but I would be tempted to use aluminum case ammo if I was shooting a semi auto and wasn't allowed to pick up the empty case.
 
One legitimate issue but not a deal killer is that aluminum cases will transfer more heat faster to the handgun - heat that brass will hold and carry away when ejected. The extra heat in a high round count fast fire situation will frex expand the frame in now discontinued Model 59 an original wonder 9, This would clamp the trigger draw bar and the pistol would not fire until things cooled off a little.

Not a rumor, a personal observation and true for the whole department but only in high round count training exercises. Nobody worried about it for carry as nobody carried enough ammunition to cause the lockup. IIRC there was an issue with the front ring on a revolver cylinder but revolvers were less likely to be fired a high enough round count fast enough to be a problem. It took a high round count and rapid fire to have this effect. I suppose but do not know that just as the trigger draw bar could be clamped so too an extractor could be momentarily clamped enough to matter.
 
Only used in cheap ammo . I don't use Aluminum or Steel either one although I have seen both that were boxer primed and reloadable . Son had some Tula .357 steel cased the other day that required banging the rod to eject spent cases. I figure it had to do with varnish used to protect the cases . M16's don't run as well with steel case like Wolf . I had a friend using it in his and thought he had a bolt issue . He showed me what he was shooting and I gave him a mag of my ammo . Problem solved , varnish issue not bolt . Cases made of brass are and have been for years the industry standard . That's what I use.

I did try some Blazer 240 grain .44 Mag in my Ruger carbine . Ran fine , ejected about four feet to the right making the cases easy to police up . I then loaded a similar brass cases load using 240 grain Hornady bullets with H110 , those cases were at least seven feet farther away . Velocity of the two loads according to my Pact Pro was very close so I was expecting similar ejection but that was not the case . Does that mean anything ? I don't know but it seems the brass cases must have cycled easier .
 
I've used .357 Blazer Aluminum in my 686. Yes, extraction is a little stickier than with most brass rounds, but I'm not into speed games so I don't care.

When it comes to semi-autos, rifles and pistols, if the gun is having issues with aluminum or steel, I agree that it is likely an issue with the gun's design or how it is set up. I could see how semi-auto pistols that unlock comparatively quickly might have issues with non-brass cartridges. When it comes to rifles, how is the gas set up? Can it accommodate the powder burn rate? FAL, Hakim, and FN-49 owners will know what I'm taking about, and it is often an issue with brass cased ammo too.

There are pistols in which I'd be wary of using steel or aluminum. The Walther PDPs with the stepped chamber would be an interesting one to try.

There is one problem that can occur with steel ammo, and that is the type of protective coating. An extended shooting session using lacquer coated steel ammo in a Mosin 91/30 bolt gun can result in having to beat on the bolt handle towards the end of the shoot. The lacquer melts in the hot chamber and starts to grab the subsequent cases. Copper washed ammo does not exhibit this issue.
 
If you want a broken extractor and a lot of jams then buy aluminum case ammo. I have seen so much of this on our range at our club I have lost count of the number of times.
Hmmm .... I can only speak from my own experience but I have gone through more than a case of CCI aluminum ammo in my Glock 34 and several hundreds of rounds through my Colt 1911 .... no jams or broken extractors .
I have watched shooters at steel plate matches I have attended use it as well ...no jams or broken extractors there either .
 
Is the extractor pulling the fired case out of the chamber or is the fired case pushing the bolt open?
 
The Blazer .44 Mag 240 gr ammo I was buying 30 years ago was a medium velocity round. I think I read somewhere it was rated at 1,000 fps.
An easy shooting, low recoil round.
 
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