Barrel Threading Sketch and Info

Doug B

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First, thanks to many folks on this forum for contributing so much information about their experiences with respect to the M&P15-22. I have learned a TON of information from the folks here. My rifle is 5 weeks old, more than a thousand rounds thru it, and I love the weapon.

I wanted to "give something back" to the forum... so here it is.

I've got an extensive machining background (mostly milling and grinding), and have included some minimal technical information for those who may want to attempt this at a local machine shop. G-code and M-code are second languages for me. For those of you with machining in your blood, I've "dumbed-down" most of the discussion, considering some folks may not know much about it.

I had my barrel threaded by a local mom-and-pop machine shop a few weeks ago, to accomodate installation of a commercially available flash suppressor. I've worked with this shop for many, many years and know the owner and the employees very well.

Disassembly:
I bought a Shoo-Wrench and made some soft pine vice jaws to remove the barrel from the Upper Assembly. I won't go into details - as there is already a thread and very good video explaining all of that. I will tell you that my pine wood vice jaws started life as a piece of 4x4, about three inches long. I drilled a 5/8" hole down the center, then cut the block in half thru the center of the hole, and then sanded down the cut faces until I got a good fit around the barrel. Took me less than ten minutes to make this "tool". If that doesn't make sense to you - I suggest you simply buy a set of commercially available vice jaws.

Barrel Threading Sketch:
I took my barrel to the local machine shop and gave them the attached sketch, depicting the dimensions of the thread form. If you attempt to do the same with a local machine shop.....do so at your own risk. I will NOT take ANY responsibility for your barrel getting messed up. I can tell you that the shop I used had no problems using my sketch, and all is well on my weapon. If the machine shop you select doesn't understand the sketch, I suggest that you take your barrel and leave. If you don't understand the sketch, I suggest you seek out a gunsmith.

Other notes:
The machine shop (should ask you) will want to know the hardness of the barrel. You can assure them that the barrel has a "Rockwell-C hardness of approximately 30", and will machine very well. They may want to check the hardness to make sure. The normal method is to simply run a ******* file against the steel and see if the file will actually remove some steel. Don't be alarmed :eek: if you see them trying to file your barrel (on the end to be threaded, of course).

Gage:
If you use a local machine shop, I also strongly suggest you have the flash suppressor in hand, and give it to them to use as a "gage" to make sure they cut the thread correctly - and make sure the suppressor fits before removing the barrel from the lathe. It's much easier to take a spring cut across the threads while the barrel is in the machine than it is to figure out the suppressor doesn't fit when you are back at home.
The .500-28 thread isn't common (except for the firearm world), and most places aren't going to have a gage or even a hex nut to use as a gage to make sure they cut the thread correctly. Sure, they could measure over pins, etc.... but I don't want to get too technical here.

Re-Black Oxide the finish:
After machining the thread on my barrel, I asked the machine shop to "repair" the black oxide finish they removed (due to the machining). They used what I call a black-oxide touch-up kit. It's basically a cleaning fluid, and a second fluid that puts black oxide back onto the steel. When they were done, my barrel looked "factory-made".

Installation:
The design sketch I attached accomodates a standard crush washer. When installing my suppressor, I hand-filed down the thickness of the crush washer such that I have only about 1/3rd of a turn of torque (past finger tight) holding the suppressor on. I put nearly 350 rounds thru the gun since adding the suppressor, and it hasn't come loose.

Again, use this sketch and the information I have provided above at your own risk. Yes, my barrel turned out perfect, and I'm very happy.

No, I cannot and will not help anyone get thier barrel threaded using the machine shop I know about..... wait, on second thought, I'll be happy to help anyone get thier barrel threaded - but at a cost of $600/each plus shipping, cash only, prepaid. ;)

One last thing... the sketch doesn't accurately depict the external details of the M&P15-22 barrel in the top view. That's actually a "sketch" of a 5.56 barrel - which I also had threaded using the same sketch.

Semper Ordnance !:cool:
 

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For Those Who Like.....

pictures!! This works.
MVC-004F.jpg

So does this.
MVC-085F2.jpg

and this
MVC-050F.jpg

this too
Beretta94822LR.jpg

Ned
 
Thanks for the info. I was looking into this but went the slide on muzzle brake route.
It was my understanding that this should be done by a gun smith familiar with threading barrels not just a machine shop reading a diagram, even if they are very good. The issue can be if the bore is not perfectly centered in the barrel, some can be off by a bit. You want the threads to be made around the center line of the bore not the barrel.
 
That might be well and fine for a generic machine shop but any decent gunsmith with the right type of press can do barrel threading. The real key to barrel threading is not a perfect set of diagrams and measurements. The key is to cut the threads concentric with the bore of the barrel regardless of what the outer part of the barrel is. That is why shops that do barrel thrreading charge from $50-$100 to do the job and include a thread on cap at no charge. You only need to specify how long you want the threads depending on whether it is for a comp/brake/flash hider or for a suppressor. I had one of my Rem 597barrels threaded while waiting for my threaded carbon fiber sleeved barrel to arrive from Scott Volquartsen. Was done thru a local gun dealer who had a gunsmith that offered the service. Cost $100 which I considered high, but it was done properly including re-doing the finish. They also would have moved the front sight mount back if I wanted but I passed on that. Also if you want to shorten the barrel like I did you need to make sure they remachine a correct muzzle crown on the barrel. If they are just threading it they may not have to do this.
 
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um..... agreed, the thread should be concentric to the bore......Hence the GD&T showing a .005" runout tolerance, with respect to the bore (Datum -A-), as depicted on the drawing. With the measurements I made on my rifle and flash hider, I could have actually allowed as much as .015" runout and not have any problems.

Again... If the machine shop you select doesn't understand the sketch, I suggest that you take your barrel and leave. If you don't understand the sketch, I suggest you seek out a gunsmith.

:cool:
 
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When I do 'em......

I strive for .001, and have achieved .0005 on several. You are correct that .005 is usually good enough, can or brake.

MVC-006S-2.jpg


45acpSBR.jpg

Ned
 
Funny. I just read my original post and noticed there must be some sort anti-foul language device that filters the postings.

It apparently doesn't like the traditional name of the file that the machine shop may use, to check the hardness of the steel. In this case, it's not a cuss word... it's the type of file.:D
 
Funny. I just read my original post and noticed there must be some sort anti-foul language device that filters the postings.

It apparently doesn't like the traditional name of the file that the machine shop may use, to check the hardness of the steel. In this case, it's not a cuss word... it's the type of file.:D

Haha yea I noticed that too. I remembered that file from school.
 
I noticed your sketch doesn't specify 1/2-28LH threads. Aren't most muzzle attachments left-hand thread ?

Larry
 
I think there are some left handed attachments out there but for the most part it's right hand, at least on ARs. Think that comes from movies.
 
LH threads

The threads on that AUG are LH Metric for their flash hider Had to make an adapter to be able to use my AWC Raider on it. Some HK pistols are Metric LH too.




Ned
 
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