Bluing Aluminum

Handgunner00

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The attached picture shows a vintage Beretta 87BB-Long Barrel in need of rebluing. This is an all steel firearm except the muzzle extension shown in black is aluminum. I plan to have this pistol professionally reblued at the Beretta Service Center now operated by the Midwest Gun Works. Will the rebluing be effective on the aluminum muzzle extension to the point it no longer looks like a mis-engineered appendage?
 

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Unless there's been some sort of new development I'm unaware of, aluminum cannot be blued. That black appearance is anodizing. You should ask the Service Center specifically what they will do about that piece. And for what it's worth, I agree that it looks hideous on there.
 
The original Ithaca Gun company built Ultra-Featherlight 20 gauge shotguns during the latter 1970's and early 1980's, using aluminum alloy as the receivers. Those receivers are actually chemically blued to match the barrel. I bought a new one in 1982 set up as a Deer gun.
I recall the write up in the American Rifleman during 1978, stating how well Ithaca chemically blued those (Ultra) aluminum alloy receivers.
 
Personally to my eyes the gun looks fine. In my opinion this is Not a candidate for refinishing. Shoot it and enjoy your gun. Is it the difference in color of the slide and muzzle attchment that bothers you?
I just don't know if you can match the colors of these two parts given the
fact that we are dealing with dissimilar metals with different finishing processes as well.
You may be throwing good money after something that may Not be acheiveable. If this is the case, I would suggest you very explicitly explain what you want them to do with many good photos and a very concise & accurate description of what your expectations are.
Look at vintage S&W model 41's with the Annodized Aluminum muzzle brakes this is the same idea. If I am mistaken please Disregard this post.
 
Thanks for the informative look back on an Ithaca finishing process that solved the aluminum issue. Must presume the bluing science for non-steel metals has improved since the 1980s, too.
 
That May be a proprietary process that Ithaca uses. The actual annodizing process of treating non ferrous metals has Not really changed much. I would still suggest OP speak Directly to Beretta Service Center and relay as best as possible the results you want to acheive.
Avoid mistakes, misunderstandings and failed expectations. Effective communications with the right parties will go a long way.
 
T44spl: You are absolutely correct. My expectations for this rebluing project will be crystal clear when sent to the Beretta Service Center/Midwest Gun Works. A perfect match is not a reasonable expectation, but a match closer than gloss black is. And yes, the gloss black extension is the primary motivator to refinish this Beretta, but I also want to bring this rare firearm back to its original look for my own satisfaction. I've been looking for one of these since I saw one back 40 years ago and haven't seen another since.
 
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They can formulate an anodizing color that will be close to the blue, but it would not be worth that much effort for one gun. It would be worth it for a production run.

You could have a new barrel extension made of steel and have it blued.

One alternative would be to Ceracoat everything to the same color, but it would be obviously not original.
 
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Ask the company doing whatever.




https://www.birchwoodcasey.com/products/aluminum-black-metal-finish-3-fl-oz-bottle.html


BC-15125_01__21471.1689875253.png
 
Aluminum Anodize coloring can be done in any color.
The process takes the prep'd aluminum surface, doesn't matter to what degree of polish or it can be partical blasted ot otherwise prepared.
Then the metal is control oxidized. The aluminum is made to build a coating of aluminum oxide on it's surface.

That very fine coating of oxide is then dyed what ever color is wanted.

The process is much more involved of course and controlled.
But that's the simple explanation.

That's why aluminum trim for hardware can be colored in the many colors that you see. The gun parts can be as well, But,,the finisher has to be willing to provide that dye color finish for you.

Alloy Anodize is a fairly specialized finishing process.
Many who advertise that offer it are simply a middle-man & simply turn around and send the work back out to such a specialty company.
Ask if the finishers work is in-house or farmed out and if they have any control over it as to results. Or if it's a one-type result and that's it.

The underlying metalprep polish has to be what will ultimately match with it's anodize what the steel polished parts finish up with their blued finish on them (hot blue presumed).

Not an easy thing to make everything come out looking the same.
Easier to make everything come out looking polished and colored like new,,but not quite matching as most alloy and steel componets end up being.

Aluminum can be Nickel Plated.
A thought would be to Nickel plate the entire gun and bbl extension.
With a careful metal polish, it would all match as far as metal finish and not show the color differences of the blued choice.

But wether the guns came as a nickel finish from the factory or you'd want to switch finishes at all even if just for the sake of matching the componets,,I don't know.
It's just a thought..
 
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Most of the glaring difference between gun and extension isn't color, but surface finish. Knock some of the sheen off the extension with a very fine blasting medium or even a fine abrasive paper used with mineral spirits, black anodize it, and it will look much better.
 
Isn’t the grip frame of that 87 aluminum alloy?
From the looks of the photo I would leave it alone if it were mine,it is kinda rare.
 
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Several gun companies black aluminum guns using various means, some of which may be proprietary processes find out what they use and see if you can get your hands on the chemicals and do the process.
If all else fails, have you considered just spraying some gloss black enamel out of a can on the part. Might look better than you think. And if some of thbe paint starts to come of after a few years you can touch it up quickly and cheaply.
 
Ask Midwest. I doubt they can make the aluminium* look like blued steel. But, they would be the ones to ask. I just know that S&W blued autos with aluminium receivers never match. I also recall that so many people clamored about it with the alloy frame J Frames that they came up with a new procedure. I am not sure what it is. Perhaps someone else will know. That said, I think every knowledgeable gun person knows that alloy parts will simply not match the steel.

*Yes, I know this is the British spelling, but I like it and it makes more sense to me.
 
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I’m 99.99% sure you can’t blue aluminum. I’m also 99.99% sure that the Birchwood Casey Aluminum Black is worthless. It will black alright but will wipe right off. I’ve tried it on all kinds of Aluminum & alloys. It won’t last as long as it takes to put it on.
All the muzzle breaks I’ve seen made of aluminum were anodized or powder coated. Have never seen a blue one.
 

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