Never will a jacketed round touch this gun. This gun is a 629-5 btw.
IF reaming is required I don't see I should need to ream to more than .4295 or .430", assuming my measurements pan out.
I am making several slugs to send to a person with a V-anvil micrometer. I will also acquire my own micrometer and check the cylinder throats (I slugged them all last night), I will also get those pin gauges you mention to double check.
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Check ebay in the machine area. I bet for 75 bucks or less you can get quite a nice set of plugs from .250 to .500
What's nice with the plugs, they either go or they don't.
Sometimes you encounter old revolvers that are stamped 1-6 on the chambers. That's because sometimes one chamber won't group as well as others so the shooter can omit the ill shooting chamber for target shooting. If you would measure that ill shooting chamber and throat, you will find it to be .001 or larger than the others.