I spent a lot of years in the spark ignition engine engineering business— design, development, and planning, with regular attendance at our various engine plants. This recall is reeeaaaaalllly expensive. I can think of numerous places in the engine assembly process where this should have been caught. By the time span it seems that there was/are more than one special cause. At the end of the day, it boils down to localized welding due to a boundary lubrication condition. Prescribing higher viscosity oil (remember the original mechanic in a can, STP?) makes me very skeptical about the efficacy of the “fix”, and I wonder how the suspect engines are being “inspected”…….cut oil filter up and look for bearing material?
It will be very difficult for GM to blame its supplier(s) and recoup any costs associated with this action. If NHTSA can prove that they have been stonewalled, expect a big fine. Heads have/will roll! Don’t for a minute blame EPA or CAFE regulations. This is flat ass sloppy engineering and MANUFACTURING. No excuses. PERIOD.
PS: we had a 2021 hybrid Escape that was recalled for a possible crankshaft journal finish issue. A connecting rod would seize, perforate the block, and because it was a hybrid and capable of sustained movement, would catch fire. The fix is a new long block under warranty within 7 years. If the problem doesn’t show up in 7 years, it won’t.
Tom H.