Obit- Robert D. Kern, 96, founder of Generac

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Got a Generac? This is the guy who made it happen.

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Robert D. Kern, a mechanical engineer who in the mid-1950s started a company in a garage making portable backup power generators and then transformed the business into an industry leader known as Generac, selling it in 2006 for an estimated $1 billion, died on Nov. 8 in Waukesha, Wis. He was 96.
"...“The company is way beyond anything we dreamed about,” Mr. Kern said in an interview with the Grainger College of Engineering at the University of Illinois, his alma mater. “My vision was incredibly small compared to what it became, but tenacity is what it is all about.”

He and his wife and a few investors started the business after the rise of the airline industry had cost Mr. Kern his job making motors for railroad cars... Today, Generac... accounts for roughly 75 percent of standby home generator sales in the United States.

"...The Kern Family Foundation has donated upward of $100 million to the Mayo Clinic, where Mr. Kern was treated as a child, and helped establish Project Lead the Way, a science and math curriculum for kindergarten through high school. It has also donated to the Milwaukee School of Engineering; Marquette University’s College of Engineering; and the Medical College of Wisconsin, to which the foundation has given, or pledged to give, about $100 million.

"...In 1954, with his wife as the new company’s bookkeeper, he began making portable generators for recreational vehicles and for farmers and construction crews out of a garage in the village of Wales, Wis., about 28 miles west of Milwaukee. The business, originally called Electric Controls Inc., marketed the gear through Sears under the Craftsman brand. It became Generac in 1959, combining the word generation with AC.

"...In 1967, the Generac factory in Waukesha burned to the ground, but with help from the local community, production resumed six days later, and the plant was rebuilt in seven weeks, without layoffs.

“A company is not defined by its bricks and mortar,” Mr. Kern once said. “It is defined by its people.”​
 
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My family's first portable generator was made by his firm and sold as a store brand in 1972, and was painted red, but looked just like his 1950's invention!

Ivan
 
I tried to buy one this year, but because of Texas' ineptly constructed power grid and the Great Freeze of 2021, there weren't any to be had. My local dealer was so backlogged with orders, they would no longer answer their phone. I found an electrician in Fort Worth who had large contracts with both Cummins and Kohler, so I ended up with a Cummins whole-house generator. But thanks to Mr. Kern for coming up with the idea.
 
I have a 40 KW that has been pretty good. Preventative maintenance and repairs are expensive. I'm on a user group with Generac techs and a lot of them complain about the company these days - lack of quality control and predatory sales with the big box stores pricing the small dealer installers out of the market. It's not uncommon to see posts about blown engines at the very first start-up. Probably not the same company Mr Kern founded.
 
What intrigues me the most about that picture is the electric chainsaw. First time I've seen one from that era :D
 
...Probably not the same company Mr Kern founded.
Probably not. Passed from a dedicated, very savvy engineer to a bunch of Wall Street bean counters.

From the article:
When Mr. Kern retired in 2006, at 81, Generac was the world’s largest producer of portable and standby generators, employing 2,000 people taking in revenues topping $700 million. It was bought that August by the private equity firm CCMP Capital Advisors, a spinoff of J.P. Morgan Chase.

I also just noticed this:

With the sale of Generac Power Systems, Mr. Kern shared some of the proceeds with employees, some receiving as much as $40,000 each.​

I suppose that, like everything else, the tendency is to maximize profits by cutting corners. Would I be correct in surmising that the people on your user group have larger units like yours, that get a lot of use, unlike the smaller residential ones that get a weekly turn on but not much extended and repeated running?

I have an old Onan prime power 6k diesel from about 1960, which is probably similar in construction to the early Generacs. My gf got a 13k Generac last spring that looks like the NG one in Ladder13's pic above. I think it has a Kohler engine. Aluminum and air cooled. And needs to be connected to wi-fi (or via USB stick) for firmware updates.
 
Mr. Kern sounds like a really great guy and I applaud him for his contributions but I bought a Kohler.
 
Hi OBH,

Probably not. Passed from a dedicated, very savvy engineer to a bunch of Wall Street bean counters.

Would I be correct in surmising that the people on your user group have larger units like yours, that get a lot of use, unlike the smaller residential ones that get a weekly turn on but not much extended and repeated running?

No, the user group has installers from small air cooled to big industrial units. I have to keep my head down on the forum. When it started (by a local guy) it was an open information forum. Now, if I say anything at all I get attacked for not being a dealer/installer - then the owner of the forum has to remind them of the reason it was originally set up - to provide info to all. Lots of QC complaints - mainly poor manufacturing - loose parts to missing parts to throwing a rod at startup. A lot of the complaints are about poor installs (too close to a building, etc) or about annoying homeowners like me who change out the starter battery or timing belt themselves instead of paying them $600 to do it.
 
Thank you Mr Kern, would never be without one.





That looks exactly like the one I have. Mine is 20K and instantly takes over when the electric goes down. I love snowstorms even more now that I have it. Thank you Mr Kern and thanks @ oldbrownhat

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... I love snowstorms even more now that I have it....
And you're probably REALLY popular with the neighbors if they don't have one :)

When my gf got hers last Feb. I suggested she have the electrician put a couple of 20A outlets on the side of the garage so her next door neighbors (and good friends) could run a cord over the fence. (She didn't; but there are outlets in the garage.)
 
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