Over-Sized .45 Lead Bullets?

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My Model 25-2 appears to have over-sized throats. .452 lead bullets fit into the throats easily with a tiny bit of wiggle room. Calipers show .455 to .4555" as throat diameter. I got severe leading at the forcing cone end of the barrel shooting hardcast .452 LSWC bullets.

I will slug the throats to get better measurements, but meanwhile where can I buy over-sized lead bullets? Penn will make them up to .455 but it looks like that may not be big enough. Best case is .0005 OVER max throat diameter, right?

I really don't want to get into casting my own bullets at this point. If that's the only alternative, I'll do a lot of research here and elsewhere.

Is THIS BULLET a possible alternative?
 
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Unfortunately Model 25 throats like Colt SAA's have been all over the place size wise . If you don't cast yourself & have to buy it does create a quandry . Plug gauges will give you an accurate measurement . That bullet will work along with the Remington / Winchester swaged 255gr RN made for the 45 Colt . In past years S&W would fit a new cylinder with .452 throats . Don't know if they still offer this .
 
My Colt SAA had .456 throats .I had great results with the bulk Remington 250grain swaged bullet which are .455 .
 
I have used the Remington swaged 250 grain bullets as well in a 25-5 that had oversized throats. Made it shoot alot better.
I did put some Lee liquid Alox on the bullets because of the flaky black lube that is on them. It cut down on the mess and I had absolutley no leading.
 
I still want to encourage you to take up casting. I thought it would be much more difficult. Learning to make your own is about as easy as loading your own. Then you will have nearly unlimited options to fix problems like these. Read a copy of the Lyman Cast Bullet Handbook for some instant knowledge.
 
I still want to encourage you to take up casting. I thought it would be much more difficult. Learning to make your own is about as easy as loading your own. Then you will have nearly unlimited options to fix problems like these. Read a copy of the Lyman Cast Bullet Handbook for some instant knowledge.

Good advise!

However , if the throats are .454-.455 and the barrel has a groove dia of .451-.452 and ya size yer bullets to fit the throats , ya get heavy leading at the forcing cone.

For the longest time , .45 Colt factory ammo used .454 bullets and most pre-war guns had the bigger throats and barrels.
 
My pre-25 has .454 throats and is why I started casting. I like casting because I can get bullets in the size and design I want. That being said, my most accurate 25 yard load for that revolver is a .452 H&G 68 and 3.6 grains of Bullseye. I'm not so sure anymore that you have to match the throat diameter, given this particular revolver.
 
The Hornady .454 swaged bullet is great in all my 45 Colt's. Buy a box and try them out, just don't try to overpower them. Great shooting bullet.
 
Thanks for all of your input. I completely understand the appeal of casting your own but just don't want to get into it right now.

Hornady Manufacturing Company :: Bullets :: Handgun :: Choose by Caliber :: .454 45 CAL :: 45 Cal .454 255gr FP COWBOY™

These work great in my triple lock, cylinder throats are .458!! The idea is they swell with the pressure (obdurate) and squeeze fit to the throats. They are wicked accurate in my gun.

You confirmed what I was guessing (see link to these bullets in first post).

Where do I find load data for a 255 grain lead RN-FP for .45 Auto Rim though? Or the Remington bullet for that matter?

I use Win-231 for .45 if that's feasible.
 
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speer manual 13 good .45 AR page

6 grains unique is what I use.
 
My Model 25-2 appears to have over-sized throats. .452 lead bullets fit into the throats easily with a tiny bit of wiggle room. Calipers show .455 to .4555" as throat diameter. I got severe leading at the forcing cone end of the barrel shooting hardcast .452 LSWC bullets.

I will slug the throats to get better measurements, but meanwhile where can I buy over-sized lead bullets? Penn will make them up to .455 but it looks like that may not be big enough. Best case is .0005 OVER max throat diameter, right?

I really don't want to get into casting my own bullets at this point. If that's the only alternative, I'll do a lot of research here and elsewhere.

Is THIS BULLET a possible alternative?

I won't pretend to be an expert, however I do have a lot of experience casting bullets, sizing and lubricating them, and shooting them. I have a broad collection of revolvers and have NEVER in my life had problems with a revolver cylinder size.

In my opinion it is NOT the job of the cylinder to size the bullet prior to it's entering the forcing cone of the barrel. If anything it should have a little space as to allow a small amount of the high pressure gas to "center" the bullet in that as it leaves the cylinder on it's way to the barrel. Having a .452 diameter bullet pass through a cylinder with a .452 throat would in my opinion be WRONG!

I know that may believe that just because someone worked in law enforcement that they are automatically granted expert about guns. Let me tell you that among those who I have had the pleasure of knowing... most have said I was a better shot than they were, and knew more about guns than they ever would. No offense meant toward anyone on this board. If you cast bullets youself you'll know that you must lubricate and size them before they can be loaded. sizing must be matched closely to the barrel groove diameter. Which can only be obtained accurately by using cerobend and making a cast of the barrel. Or driving an oversise pure lead ball through the barrel with a wooden dowel.

I had a conversation with a gunsmith at S&W last week as I sent in my model 28 to add wide trigger and hammer. I asked him about this issue, and he had the same opinion that I hold on the subject.

It would be like having case length too long in a rifle... the pressure upon ignition would be increased because the case would be occupying the throat area, and not permitting the neck to expand sufficiently to release the bullet and could perhaps create unsafe pressure.

It may seem like all should be precision... Yes accuracy is based on repeatable results. But if your cylinder throats are .454 or .453 or even .455 it's likely ok... because the .452 diameter bullet (precision sized) is only going to have half of that variation on each side... so maybe somewhere between .0005 and .0015 of space. Consider the area of the base of the bullet... then calculate the area of the ring of space left by the throat gap... It's a very small portion of the bullet's area.

The same holds true with the gap between the cylinder and the barrel... a couple of thousanths is nothing... It doesn't have to be that close... Nice if it is... but not an issue.

I know I will have offended some of you who believe otherwise. However I challenge you to examine all of the other reasons why you may have had inaccuracy other than the alleged throat size issue. And then tell me that you still believe as you did.

One reporters opinion...

David - [email protected]
 
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People need to realize once you fire a few rounds through that spotlessly clean throat that was needed to find the exact size it's no longer that size anymore. Fire a few cylinders and try pushing that slug through again like what happens in the real world.
 
Experiance over the years has taught us that having bullets that fit the cylinder throats of the gun and then sizing down thru the forcing cone to the smaller barrel dimension has provided the best way to vastly improve the accuarcy of such guns.
I have been doing a number of .455 diameter bullets for guns with oversize cylinder throats and the reports that have come back have always shown an increase in accuracy and a decrease in lead fouling as hot powder gasses are no longer blowing by the bullet and leaving lead deposits behind.
Just this morning I recieved another e- mail from a customer that finally got his Ruger to start grouping after he switched to .455 diameter bullets in that gun. His comments and target will be posted on the website shortly.
My first exposure to this was quite a ways back with .44 magnum Ruger Blackhawks that needed .431-.432 diameter bullets to get those guns to shoot well. Redhawks also showed big improvements when bullets that were sized to fit the throats.
As a result many are now taking the time to measure and get the proper sized bullets for their applications and I now do more custom sizing than ever before.
www.pennbullets.com
 
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Mr Robert Palermo of Penn Bullets has produced UNTOLD THOUSANDS of cast bullets for shooters, novice to serous competitors, listen to what he said.

I agree with with Robert's opinion that sizing to the cylinder helps achieve ultimate accuracy in a revolver.

1/2 of the variance even if only .0005 to .002 CAN allow the bullet to enter the forcing cone at other than sized and DEAD STRAIGHT.

Write or E-Mail John Taffin and Mike "Duke" Venturino at American Handgunner magazine for their thoughts on this subject.
 
Totally agree, we are all aware of too small throats in the 45 blackhawks, but I'm sure there more than a half thou build up in the throats in short order which is a big factor. Maybe using dirty demensions would be better.
 
Mr Palermo,

That tens of millions number actually occurred to me after I posted.

I hope your health is holding up sir.
 
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