Pre-war/Post-war bore diameter variation

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I got a set of Brownells range rods to make sure timing was good on all my revolvers, some of which are fairly old. I was unable to get the head down the bores of two guns -- a .38/44 Outdoorsman that was shipped in 1933 and a .38/44 Heavy Duty Transitional that letters to 1946. On these two guns the head slipped into the barrel only a fraction of an inch and went no further.

There was no problem with a .38/44 Outdoorsman Model of 1950 (Pre-23, shipped 1956) nor with a .357 Magnum Revolver (Pre-27) also from 1956. The rod moved smoothly with no play up and down the barrel and cylinder chambers.

The rifling, particularly in the HD, seems a little more pronounced than I see in barrels today. Can anyone tell me if land diameters in pre-1950 guns were tighter than in later years? I'm just not sure how to think about what I have found.

The barrels in the older guns look clean and shiny. I was surveying the guns in preparation for firing them, but now I have my doubts.

David Wilson
 
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I got a set of Brownells range rods to make sure timing was good on all my revolvers, some of which are fairly old. I was unable to get the head down the bores of two guns -- a .38/44 Outdoorsman that was shipped in 1933 and a .38/44 Heavy Duty Transitional that letters to 1946. On these two guns the head slipped into the barrel only a fraction of an inch and went no further.

There was no problem with a .38/44 Outdoorsman Model of 1950 (Pre-23, shipped 1956) nor with a .357 Magnum Revolver (Pre-27) also from 1956. The rod moved smoothly with no play up and down the barrel and cylinder chambers.

The rifling, particularly in the HD, seems a little more pronounced than I see in barrels today. Can anyone tell me if land diameters in pre-1950 guns were tighter than in later years? I'm just not sure how to think about what I have found.

The barrels in the older guns look clean and shiny. I was surveying the guns in preparation for firing them, but now I have my doubts.

David Wilson
 
Throughout the long and glorious production history of S&W revolvers in the 29th century, barrels were made by forging, deep hole drilling, reaming, and broaching. There is bound to be some production tolerance variations due to re-sharpening of cutting tools.

I slugged a .38 S&W Victory model barrel once and was surprised to find that the groove diameter was the same as that for an M&P .38 Special barrel. This was at a time when established reloading manuals such as Lyman's 45th stated that .38 S&W barrel dimensions were some 3 to 5 thousandths larger than .38 Special!

We already know of S&W's penchant for not discarding any parts. By extension, we can also surmise that maybe they never discarded any tooling either.
 
Thanks, John. I am going to have to slug the barrels on my HD and the early OD to see exactly what I have. The front openings of the cylinder holes mike at .356, and the range rod head (.350) enters easily. To the extent that my poor close-up vision permits me to measure land-to-land diameter, I seem to be looking at .349 to .350 at the muzzle. That seems pretty tight to me.

DW
 
Originally posted by DCWilson:
Thanks, John. I am going to have to slug the barrels on my HD and the early OD to see exactly what I have. The front openings of the cylinder holes mike at .356, and the range rod head (.350) enters easily. To the extent that my poor close-up vision permits me to measure land-to-land diameter, I seem to be looking at .349 to .350 at the muzzle. That seems pretty tight to me.

DW
Not really a bad thing at all with lead bullets if the major (groove) dia is appropriate , ~.357. How are you measuring the throats (The front openings of the cylinder holes)?
 
Originally posted by DCWilson:
Digital calipers. I just kept taking readings until I couldn't get one any larger.

DW
Dial or digital calipers are usually not adequate for the task. Pin gauges work but can be mileading if the throats are out of round. A telescoping gauge and a micrometer that will read tenths (.0001") seems to work best.
 
Tom is correct. Dial or digital calipers are not quite up to the task because the thickness and positioning of the caliper prongs can make a significant difference between your measurement and what it really is.

Without access to a set of pin gages, the next best is to push soft lead slugs through the chamber throats and measure with a micrometer.
 
Tom and John -- Thanks. I learn something new here every day. I don't have the proper tools, so I'll just push slugs through and measure them.

David
 
How do you guys accomplish this measurement with S&Ws five lands and five grooves? Wouldn't a land always be opposite a groove?

I've always wondered.

Tim
 
Determining groove diameter on a 5-groove slug is black magic. You either need a special micrometer or a standard micrometer and special vee-block with conversion formula.

A poor man's way would be to use the hole gage (counterpart to the plug gage): a plate with precision size holes drilled/reamed in it. The slug will pass thru a slightly larger hole, therefore the size must be the next smaller size. A variation of this is to make several bore slugs and press them thru a bullet lube sizer. The barrel slug will come out with the least distortion in the correct sizer.
 

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