Your mixed range brass was fired and "formed" in a multitude of chambers. My guess is brass spring back after sizing, meaning the brass wants the spring back to its fired dimensions.
Try sizing a few cases again and pause at the top of the ram stroke for 4 to 5 seconds. Pausing reduces the amount of spring back after sizing. Meaning the case body diameter will be smaller and the shoulder location shorter due to less brass spring back.
I buy bulk once fired Lake City 5.56 and 7.62 brass and size it the first time with a small base die and pausing at the top of the ram stroke.
The problem with the majority of case gauges is they are designed to just check the resized case shoulder location. And they assume you will be just checking cases fired in your rifle.
You need a case gauge like the Sheridan case gauge below that is closer to minimum SAAMI diameter.
Sheridan Engineering 30-06 Ammunition Gauge
30-06 Ammunition Gauge – Sheridan Engineering
The gauge is machined to the SAAMI minimum chamber spec for the 30-06 caliber. This allows you to check brass sizing, headspace, bullet seating, and crimping all with one gauge. Stainless Steel construction. These gauges are designed primarily for use where the brass is always full length resized.
I use JP Enterprise case gauges to check case body diameter after sizing. If the resized case fits in these type gauges the cartridge will fit in any chamber.
Below is a Dillon .308 case gauge and I have dropped a "FIRED" Lake City case into the gauge. This is to show you the difference in gauge diameters between gauges.
Now below is the same fired Lake City case in a JP Enterprise gauge. This shows you how much smaller in diameter the JP Enterprise gauge is vs the Dillon gauge.
Your 30-06 cases are not chambering for two possible reasons.
1. The case shoulder is not being pushed back far enough to compensate for brass spring back.
2. The case body diameter is not being reduced enough to compensate for brass spring back.
You tried several resizing dies and it did not fix the problem. You need to size the cases back to minimum SAAMI dimensions. So first try sizing the cases again and "PAUSING" for 4 to 5 seconds before buying a small base die.
NOTE, in a semi-auto the resized case body should be .003 to .005 smaller in diameter than its fired diameter. This allows the case to chamber freely and allows the case body to spring back from the chamber walls and extract reliably.
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