I am about to add the .40 S&W to my reloading inventory. I don't see a lot of posts on this forum on the .40, and at the local range the amount of .40 brass on the ground in relation to all other calibers leads me to one of two conclusions: (a). not many folks reload .40, or (b). .40 is so popular that the reloaders pick up all they want and there is still a ton of it left.
Anyway, I am planning to use 175 gr. cast bullets. I'll probably use either Clays or Universal for powder. For lighter loads Clays will no doubt get the nod. It works great in .45 and I have a ton of it on hand.
I have ordered the Lee deluxe die set with the factory crimp die, and also a Lee six cavity mold for the bullets. As soon as Dillon gets to work this morning, I'll order a caliber conversion for my 550. I looked at my Lyman manual to see if there were any comments out of the ordinary concerning the .40 and didn't se any. Is there anything I need to look out for regarding the .40 that differs from .45 ACP or 9mm?
I have a Glock 22 .40 S&W Gen 3 and have "NO" problems with bulged cases.
Below on the left is a early Glock .40 barrel with over twice the unsupported chamber as the new barrels. Two things happened when the "Glock Bulge" started. The factory changed the feed ramp design and the case and cartridge manufactures made the brass thicker in the base.
The only Glock bulged brass I find at the range are from non-reloaders who never had the factory replace the older type barrels.
And after reading this posting you can see many "myths" that were started by people who do not know what they are talking about.
And if you pick up any badly bulged cases in any caliber do not reload them. Sizing these type cases weakens and over works the bulged area and the case can fail at this point.
The Deluxe Lee 4 die set with the factory carbide crimp die is a bad choice with oversized cast bullets. The carbide ring in the base of this die will size the case again and reduce the cast bullet diameter.
I shoot jacketed and plated bullets with a .400 diameter, without problem with the lee carbide crimp die. The carbide ring will size the case "again" at and below the taper crimp if it is excessive and bulged. And the carbide ring will size the entire case around a larger diameter cast bullet. And this reduces the bullet diameter and hurts accuracy and bullet grip.
Almost everyone says they do not trim their pistol brass. And the Lee deluxe factory crimp die with the carbide ring compensates for different length cases. This is a cheat for the varying crimp with different length cases. And the carbide ring irons out any bulged crimps on the longer cases. Bottom line this Lee die was not designed for cast bullets.
If you are going to shoot cast bullets then seat and crimp in separate operations. And not use a die that sizes the case again after seating and crimping. Meaning use a standard taper crimp die.
And most of my practice loads are .40 Lite loads.
Make Right With a ".40 Lite"
The Lite loads are good for practice, and are easy on the pistol and brass.
The lite loads also do not fly far and are easier to find. If the cases near your feet are still hot then its your brass.
P.S. With my new Ruger Vaquero I do not have to hunt for my fired brass. And it has a over sized feeding ramp that doesn't hurt the brass.