Okay, finally about got my S&W 1917 snubby project finished. Had one major accident on the mill though that you will see in a minute. Because my old webshots photo upload site closed down, all my previous photos in this thread disappeared, but I've since got an account at photobucket, so here's a quick review of past photos and some quick text on them and my latest work to bring us up to today.
The below two photos were from the auction where I purchased the 1917. As you can see the barrel has been cut, it has no front sight, is rusty and is locked up because of a bent ejector rod. It had genuine India Sambar stag grips on it. So that was a plus. But I don't care for them so I took them off and put some nice fat Jay Scott grips on it to better fill my big hands. Probably will sell the Sambar stags (if anyone here is interested) since they are worth about $150.00
The first thing I did was acquire and install a new (old stock) ejector rod.
Then I took it all apart, cleaned it, installed some Wolf replacement springs to lighten the trigger and hammer, and highly polished it as you can see below.....
One of the members from this forum (Jack the toad) sent me a shot out rifling snubby barrel from a 1917 he had, and I heated up the front sight and removed it to go onto my snubby barrel. Of course I had to file a flat onto my barrel for it to go on to, just like it had been on the shot out rifling barrel. Here's that front sight removed from the old shot out barrel....
I had tried attaching the front sight to my barrel with J&B weld epoxy, but trust me, that doesn't work and it came off the first time I fired the revolver. That brings us up to date on my previous work. Below is my latest progress on the project.
Finally got the front sight tig WELDED (not silver soldered) on. And yes I did remove the ejector rod's front lug's spring before welding and replaced it afterwards. In fact I removed the ejector rod and cylinder too when it was welded. Here's a few pics of that before I ground down, filed, sanded and polished the welds....
Now for the major accident I had in the mill. The end of the barrel was jest a leetle off and not square from where it had been cut, so I was doing a leetle trim on the end of the barrel. Everything else was about done and this accident was right at the end of the project. Isn't that always the way? The revolver slipped in the vice and before I could shut the mill down, the mill bit danced all down the right side of the barrel putting deep multiple cuts in it and took out a chunk of the receiver where the barrel screws in too! Needless to say I was sickened to see that happen.
But not to worry, about an hour and a half of tig welding later filling in all the cuts on the barrel and the chunk taken out of the receiver, and careful tig welding to preserve the seam where the barrel screws into the receiver at that cut out chunk point on the receiver, and everything was filled in again. Then disk sanding and filing and sandpapering and polishing again until you can't tell that accident ever happened. Whew! I can tell you though,...I was sweating it, those were some bad cuts on the barrel and chunk taken out of the receiver. But the repair came out okay and nothing was deep enough to cause any operational problems, it was mainly cosmetic, but MAJOR league cosmetic. Here's what it looks like now.
Careful tig welding and filing to get the seam of the barrel to the receiver back correct where that chunk had been cut out by the mill accident....
More of the same from further out....
Overall view of previously damaged right side of barrel now fixed....
Side views of revolver today.
It is (in the white) but highly polished. To anyone who doesn't know what (in the white) means, that means it doesn't have any finish of any kind and the metal is bare.
The snubby barrel is exactly 3 & 1/2 inches long.
There are a few little spots I will continue to polish out and later I might even send it out to get it nickel plated. But for the most part, I think now, I can say the project is finished.
I am really happy about how the welding on attaching the front sight came out. If it hadn't been for that bad mill accident I would have been finished a day sooner. I am happy overall with it. Compared to what she looked like when I got her, she's a gem today. I'll post an update on its accuracy when I shoot it soon, and we will see if the welding of the barrel pulled the barrel any, but it was kept cool with a compressed air nozzle between each and every weld on each cut on the barrel and receiver, so it didn't get too overheated. Can't wait to test it out shooting.