Ok guys,
I think we have finally found out what happened here. After changing the factory recoil spring to a heavier 20# one, we have had no further issues. Below are the emails that were sent back and forth to Speer on the issue in order. Also, I have made a video response to this one and posted it here:
YouTube - Gold Dot Case Failure Resolution
In the response, we shot a full box through with the heavier spring and had no problems at all.
Andre’
From: Andre' Leger
Sent: Wednesday, October 20, 2010 10:27 AM
To: Experts, SpeerAmmo
Subject: Gold Dot Case Failure
Hello,
I have a channel on youtube where I test various ammo. While I realize
that these tests are not exactly scientific in nature; they have developed a significant following. On a recent test of your Gold Dot ammo, I had a case break in half. I have never seen anything like this. Here is a link to the video:
YouTube - 357 SIG - Speer Gold Dot (FAIL) - 125 Gr. JHP Ammo Test
We shot a number of other brands through that barrel both before this
Failure and after and everything else was flawless. I can say that I have shot tens of thousands (possibly hundreds of thousands) of rounds over my lifetime and I have never seen this happen. I am willing to send the remainder of the box and the broken case to you for analysis provided I am allowed to tell them your findings.
Andre' Leger
YouTube - andreleger2001's Channel
-----Original Message-----
From: Getman, Coy, On Behalf Of Experts, SpeerAmmo
Sent: Thursday, October 21, 2010 11:49 AM
To: Andre' Leger
Subject: RE: Gold Dot Case Failure
Andre': we would like to test the product to establish if meets industry standards for 357 SIG.
SHIP IN THE FOLLOWING MANNER, SEND TO:
CCI
ATTN: COY GETMAN
**** **********
LEWISTON, ID 83501
INSIDE THE PACKAGE PLACE YOUR CONTACT INFORMATION, NAME, ADDRESS (MUST
BE STREET SO UPS CAN DELIVER, NOT A P.O. BOX) PHONE NUMBER. INCLUDE A SHORT NOTE ON WHAT THE PROBLEM WAS THAT YOU EXPERIENCED WITH THE TYPE FIREARM.
MARK THE EXTERIOR OF THE PACKAGE WITH "CARTRIDGES, SMALL ARMS" AND
"ORM-D". THEN SHIP VIA UPS GROUND. DO NOT SEND LIVE AMMUNITION THROUGH THE US MAIL.
QUESTIONS, CONTACT ME @ 866-***-****.
We will test and replace any product you send for testing and cover the cost incurred in shipping with additional ammunition.
Shoot Straight!
Coy Getman
CCI/Speer Sr. Technical Coordinator
(866) ***-****
-----Original Message-----
From: Andre' Leger
Sent: Thursday, October 21, 2010 11:04 AM
To: Experts, SpeerAmmo
Subject: RE: Gold Dot Case Failure
ok, ill ship it back today...
Andre' Leger
YouTube - andreleger2001's Channel
-----Original Message-----
From: Getman, Coy, On Behalf Of Experts, SpeerAmmo
Sent: Thursday, November 18, 2010 4:16 PM
To: Andre' Leger
Subject: RE: Gold Dot Case Failure
Andre':
Testing is complete on the product returned, Lot # C21R33, it met
Industry Standard for pressure and was actually a bit above the catalog
velocity spec at 1390 fps. Review of the fired cartridge cases that you
sent showed what appears to be cases that have been exposed to a firearm with a headspace problem.
The appearance of a headspace problem in a semi-auto firearm can also be attributed to the timing being out of cycle. That could be as a result of the EKF Fire Dragon after-market barrel being installed on the Taurus PT-100 slide and frame. The 357 Sig has an Industry approved Maximum Average Pressure (MAP) which exceeds that of the 40 S&W by almost 20% which may add to the problem.
Now to the case that pulled apart when firing. The case appears as if it was stressed during extraction and it shows an extractor mark in the rim cut that has removed the nickel plating from the case. I suspect that goes back to the comment above about being out of cycle as the primers also show them to be domed and cratered (raised metal) around the primer strike. The fired cases from your gun show the same indications on the case rim and the raised primer material.
Based on our testing, the fired cases and the failed case are all indications that the timing is out of cycle and/or headspace is an issue in the modified firearm. We will replace the product you sent for testing and cover your shipping cost with additional product, that said, I would give serious consideration to not using it in the modified Taurus PT-100.
Shoot Straight!
Coy Getman
CCI/Speer Sr. Technical Coordinator
-----Original Message-----
From: Andre Leger
Sent: Thursday, November 18, 2010 4:50 PM
To: Experts, SpeerAmmo
Subject: RE: Gold Dot Case Failure
Coy,
The only 'modifications' made to the original PT100 was a simple barrel
swap. The factory locking block was used. I do not mind sending the barrel to EFK for testing. Since this failure incident we have fired many hundreds of rounds through the same barrel and gun combination with ammo from many different manufacturers (all factory) and we have had no problems at all. No FTF, no FTE, no stovepipes, no cracked cases, no signs of overpressure... nothing.
I can concede that it could be a headspace issue, but only testing the barrel would tell. Let me know if this response is what you want me to post as official and if you would like me to contact EFK about this issue. I have also forwarded this to a local gunsmith for his review.
Andre' Leger
YouTube - andreleger2001's Channel
-----Original Message-----
From: Getman, Coy, On Behalf Of Experts, SpeerAmmo
Sent: Monday, November 22, 2010 7:17 PM
To: Andre Leger
Subject: RE: Gold Dot Case Failure
Andre':
As a matter of clarification:
The extraction timing can be ammunition specific depending on the burn speed of the propellant selected by the manufacturer and in this instance that timing issue is extracting the cartridge before the pressure has dropped sufficiently to ensure case integrity.
I would be remiss if I did not ensure you understood that the 357 Sig headspaces on the case mouth and not the shoulder of the case. I feel certain you know that, some that read the post may not.
Let me add also that the Lot size was about 100,000 rounds and it has been more than 6 months since the time of manufacture, yours is the only complaint on the Lot. We are under the assumption much of that ammunition has been fired in that length of time and in a number of different types of guns. Your replacement product was shipped last week.
Coy
-----Original Message-----
From: Andre Leger
Sent: Monday, November 22, 2010 6:07 PM
To: Experts, SpeerAmmo
Subject: RE: Gold Dot Case Failure
Coy,
Ok, I have had a gunsmith check it out and he found nothing wrong with the gun. However when I cleaned the barrel recently, I did notice that part of the rifling right where it starts did look unusual. I am going to upload a vid for you to see what I mean if I can get it to go up. It may have caused an overpressure situation. I wish I would have recorded the stuck casing but we just pulled it out and kept going. Your theory is reasonable especially since the slight flaw of the barrel was observed during cleaning. It seems as though it may have been the cause. Barrel video link below (it is currently a private link until I hear back from you on this).
YouTube - EFK Firedragon Barrel
The stats about the lot being 100000 rounds leads me to think that the
barrel is indeed at fault. Looks like I will be sending the barrel back to EFK for their response.
Let me know if your ok with me posting most of these emails and what you think on the barrel video.
Andre' Leger
-----Original Message-----
From: Getman, Coy On Behalf Of Experts, SpeerAmmo
Sent: Tuesday, November 23, 2010 3:39 PM
To: Andre Leger
Subject: RE: Gold Dot Case Failure
Andre': I had the chance to lunch with an old friend and your issue became a topic of conversation. He'd seen the problem when a 45 Auto that had been converted to a 10mm. The increase in pressure and the increase in slide speed pulled cases apart as well as cratered the primers, the same issues you discovered.
The remedy was to increase the spring weight and that solved the problem. As the pressure increases (35,000 MAP to 40,000 MAP) and the bullet velocity jumps (~1100 fps to ~1400 fps) the timing causes the problem (as discussed earlier). Try changing the spring to one that would accommodate the 357 Sig vice the 40 S&W before sending the barrel back.
The rifling could be hitting the bullet and setting-back the round (out-of-battery), look for witness marks on the bullet, it could be the combination.
Coy
-----Original Message-----
From: Andre' Leger
Sent: Tuesday, November 23, 2010 1:47 PM
To: Experts, SpeerAmmo
Subject: RE: Gold Dot Case Failure
hmmm.... I will get a spring and try it out. Thank you for your help on this issue. I will be posting the resolution on this soon.
Andre' Leger
YouTube - andreleger2001's Channel
-----Original Message-----
From: Getman, Coy On Behalf Of Experts, SpeerAmmo
Sent: Tuesday, November 23, 2010 4:11 PM
To: Andre Leger
Subject: RE: Gold Dot Case Failure
Let me know how it worked.
Coy