Mid-19th Century Joinery

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I am going to do a couple of threads on the process I went through to rebuild an old building on my wife's family farm. I believe the building was built sometime prior to the War Between the States. Several reasons . . . mainly the nails used in some of the siding, and the method of putting the framing together. Also, I believe the building was the first used for a dwelling on the place. It could have been a slave building, or it could have been where a white tenant lived. It could have very well have been where the original owner of the property lived. There is one big reason I believe it was a dwelling: it had a front door and a back door. Also, the size would lend itself to that use. It is only about 15x16 feet.

The first interesting feature is the joinery, or the way the frame members were put together. I believe it would be called post and beam construction today, and most of the major joints are mortised and tenon. The size of the timbers and the way they were joined was a major case of overkill. Of course, the wood was heart of pine, probably long leaf.

As I said before, a picture is worth a thousand words.

"Before" picture. It has a distinct lean toward the west, away from the front door.


Just for reference, the rafters are about 3 1/2"x6". Doesn't sound very large, but consider that a lumberyard 2x6 is actually about 1 3/4"x5 3/4". The uprights at the corners and the door frame are about 4x6, way overkill. The uprights are mortised into the top sill. All the wood from the top sill up, the entire roof structure, was in very good shape and didn't have to be replaced.


A corner, where two sills meet at right angle. The entire building is sitting on rocks.


Here is a mortise and tenon joint, secured with a wooden peg.


More joints.




Rock foundation. It is amazing to me that the building has been sitting on those rocks for 125-150 years. It was still level enough that I didn't fool with trying to improve it.
 
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Fascinating stuff!

I wonder if the nails in the corner picture are newer and represent an earlier attempt to repair the building. Please continue the story.
 
Fascinating!

Near Harrodsburg, KY, is the Shaker Village of Pleasant Hill, a restoration of a Shaker village and farmlands dating from 1809 for the first building to about 1870 as I recall. Wonderful place---my late wife and I used to go there at least once a year and stay in one of the old buildings. There is still a large working farm.

The Center Family Dwelling, completed in 1835 (unless my memory fails me) is now a museum of Shaker life. It has stone walls close to three feet thick. Three floors and a basement. Wooden flooring and stairs throughout, and to this day you can walk through it and not hear a board squeak. The original paint is on the interior trim.

There is a former farm implement shed that has been converted to a vending machine building. It's built on a frame of rough-hewn oak timbers about six by six inches. A shed that would survive the Big One.

Nineteenth century folks built things to last!

Thanks for the pix--keep them coming!
 
My work on the barn was not a restoration, but a rebuild. About the only thing left original is the roof framing, a few of the uprights/corner posts, and three of the sills (large timbers that are placed on top of the block foundation. We had a tornado a few years back that blew down three large cedar trees in the pasture. I had them limbed and sawed into usable blocks for sawing on a mill. Finally, I had the opportunity to get a man with a portable mill in. I had all the trees cut into one inch boards to use for siding.







I even used the cedar as a background for some S&W pictures.
 
Keep em coming. One Grandfather and two Great Grandfathers were carpenters. I love the old style of building.
 
The reason the building is leaning is because you have that big timber leaning against the wall and pushing it back.:D Nice pictures. I like the way the building is framed. Larry
 
Love those old buildings which might explain why I'm a carpenter.Round nails came into use around the beginning of the 20th century.Prior to that square cut nails were used and were valuable enough that old worn structures would be burned so the nails could be retrieved.Prior to that ,buildings were assembled using joinery and round pegs.
 
Wood is such a great medium. I love the smell of it
when working with it.
That'll be a pretty little house when your done. Should
last at least as long as the original. Thanks for sharing.
TACC1
 
Love those old buildings which might explain why I'm a carpenter.Round nails came into use around the beginning of the 20th century.Prior to that square cut nails were used and were valuable enough that old worn structures would be burned so the nails could be retrieved.Prior to that ,buildings were assembled using joinery and round pegs.

I used to specialize in historical preservation of buildings. While I've heard the story about burning buildings to retrieve the nails I frankly think it's an old wives tale. I cannot imagine any nail sized metal object going through a fire and still be useable or even retain enough material to be melted back down. Window sashes being removed and reused is believable.
 
I read about Jefferson's plantation, he had a nail-making operation that pretty much paid for all the food consumed by the 100+ slaves working the plantation.

Young slaves made the nails, a bundle of rods was issued at the start of the day and was closely controlled. One story told of a slave that hid another nailers rod bundle. The nailer took umbrage at the offense and killed the guy with his nailing hammer.. during the reconstruction of the plantation, a bundle of nail rods was found hidden... I've always wondered at the possibility!
 
The OP kept saying that the framing was over kill. That building is still there, and the junk framed buildings from the 1970,s are starting to have real problems. Partly due to design and partly due to poor quality wood used. They lasted long enough to be sold off by people who kept them the rest of their life, but not a second generation. I live in a house that was built in the 1870's, if I can fix some problems, it should be good for another 150 years. My brother lives down the road a couple of miles, he had a house that was started in the 1810's, but an addition in the 1920's was so bad that, even after the rebuild done in 1974 it was junk. He replaced it about 10 years ago. As we tore it down the timber frame cabin potion was still good after about 190 years. Ivan
P.S. When we worked on it in the summer of 74, our Grandpa stopped by. He said he did a little siding in the 1930's and 40's to help with expenses on the farm. As the 68 year old man in his best church going suit went up the ladder faster than 18 year old me could. He grabbed a handful of 4 penny cut nails, a 16' piece of lap siding, fixed both ends and threw nails at the chest high siding, and drove them from out of the air into oak studs in one swing of the hammer! He came down saying " Well boys I used to be faster but that's how we did it."
 
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It has been my pleasure and responsibility to carry on a very long standing tradition of "builder's" in my family.5 or so generations preceding.

Have done 10 or so "book" houses/buildings(National Trust).

Will spare the novel response and just say a cpl things.

Sensitivity to design and techniques is at the forefront twds your edification and satisfaction when doing preservation work.Its what "should" drive you.Understanding,and "living"...both of the above is the stuff of dreams,or at least a really good book,haha.

Vernacular architecture and how in gens. past...techniques were passed from father to son has for the most part,been lost.You are uncovering that treasure in your pres. work.The VERY best of luck......be patient.

It seems everyone wants to be the "first" with an opine or solution in Hist. pres work...............AANNNNNNNTTTTT!Wrong answer,you don't want to be the first,you want to be last.Let the work/building talk to you.It's story will become very clear if you just keep being patient.
 
Fascinating thread, great pictures and excellent comments from everyone; I hope this continues and we get to see the final results.
Thank you for sharing Redlevel.
 
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