Mod. 36 showing very little use. All cylinders lock up nicely just before the hammer fully cocks, except one. Stops just a little short of locking up. I assume the lobe for that position was somehow machined just a little too far.
Can this be corrected on the existing piece? Can any material be added to the lobe surface? Maybe a tiny bit of metal heat-brazed on that one lobe to speed up the timing?
tacotime,
Every time this comes up we get posts like many of the above with people who get their hair on fire over such a simple thing. From the 'parts changers' to the 'gold plated solutions' to the "sky is falling' to those that 'have no idea' about this issue but think they have a need to comment, to the crowd that say that what good competent gunsmiths have been doing for 100 years is now all bogus! I'm continually amazed.
There are several solutions and the correct one for your gun should be proportional to your needs. Your gun parts are certainly not worn out with only one tooth needing attention and as tight as you describe.
Frankly, based on your assessment and comments, I believe MG34/bar has posted the most sensible, and perfectly good solution AND what I would do, what I have done many times, what a S&W factory trained smith has done in similar situations, and what members on this forum have done successfully after reading this, which is:
Peening the ratchet tooth (or teeth) to correct timing/cyl ‘carry up’. It's so simple, but you're the only one to decide if you can manage it.
Replacing the hand may fix your problem but the hand is not likely needed or at fault.
The flat surfaces of the teeth facing you are where to peen. The tooth at about 3 o'clock is the next to be engaged by the hand when cyl is closed to advance the chamber, at the right of the one at 12 o’clock, into firing position. The cylinder turns counterclockwise so the hand will engage the 'bottom side' of that tooth. The flat surface facing you is where to peen, on the edge right above the bottom side of the tooth. No need to take the gun apart at all. I lay the gun on a padded surface on its right side, muzzle pointing to the left (I’m right handed) with cyl propped open with a rolled up shop cloth.
Here's a photo of the cylinder & star:
You may not even see the metal deform and it can be enough to solve the problem. One light tap with a small light hammer and flat face punch, then close the cylinder and try it. If the cylinder doesn't ‘carry up’ or even if it does F/U but still has too much 'looseness' when fully cocked, give the tooth another tap. You can do all six teeth, or just others where there's looseness with the chamber in firing position. Rough handling/constant double action rapid fire can accelerate the teeth wear but it did not happen overnight, and now you have another 10 years of shooting before it'll need anything more, depending of course on how much you shoot the gun. If you peen too much and the cylinder carries up too far and the bolt 'jumps' out of the cyl notch, not a problem, peen the surface that the hand contacts and push it back.
Make sure the edges of the cylinder notches are not burred out or the cyl bolt can pop out of the notch. Slight peening can fix that as well.