Problem is the hole has to be close to 1/8" larger in diameter than the barrel (about 0.67" diameter), and I couldn't find any step or taper drills that would do that, so used a Dremel sanding cylinder, and just worked at it slowly. I opened it up about 0.10" I believe, and it appears to now clear under all conditions. I just didn't want to get into the holes in the end of the end cap, and wanted to keep it pretty round.
As to accuracy, I don't know that I saw an improvement, but I use a bipod at the end of the quad rail, and did calculations that if it contacted with any force, or if I would pull down on the receiver/main portion of the gun, the force could easily change POI by several inches. That was enough to convince me that it shouldn't touch. But I doubt the difference will be noticed under most conditions. I honestly feel simply moving the end cap forward was just as good, accuracy-wise, but of course didn't look as good. Anyhow, it was worth clamping the barrel between 2x4's to remove the flash hider to do, IMHO. It may not really help, but that's one less variable I don't have to worry about. And in my experience, eliminating variables can actually help a lot.