Installing a new trigger stud.
That is not entirely true. I have successfully replaced them without sending the revolver back to the Factory, and without brazing them. The part is cheap enough to give it a shot yourself if you have some basic tools, have the knowledge and mechanic ability.
Depending on the exact model and date of manufacture, most of the studs can be installed and lightly staked into place. If the fit is true and you get a tight fit you are in business. Once your side plate is reinstalled, the stud CAN NOT go anywhere, or move at all. It is held between the frame hole on the left side and the hole in the side plate on the right side. Before staking the stud in, try it in different positions to achieve the best cosmetic fit looking at the hole on the left side of the gun. When the Factory installs a new one they polish the stud and gun together as one unit and that is why you can barley see the stud on a new revolver. Doing this my way will reveal a slightly more visible hairline circle around the stud, because most of us do not have the ability to refinish a gun. Stainless is not that difficult to do, but most of the time I am able to get a good enough fit that no one would ever notice it anyway.
If you do not feel comfortable doing this or have any hesitations at all, then by all means send it back to S&W, but I have done this procedure more than a few times with excellent results.
Oh, and to answer how a trigger stud breaks in the first place, here are a few reasons. The trigger stud does have a fair amount of stress on it from the internal springs and recoil. When the side plate is removed, there is only support on one side, so there is pressure on it. Most of the time ( in fact all of the time in my personal experiences ) it shears off where the knurled "head" meets the smooth shaft.
Regards,
chief38