If its a sig sauer barrel Im sure that it is to spec especially for a carbine length gas system, but you never know things always slip through the cracks at quality control, thats why I would have it checked, I dont think its very common but like I said it can happen did you put the upper together yourself or buy it from someone reputable? Just check it and the gas block, you just have to find the the source of the problem by process of elimination. I just looked at teh Sig sauer website and it seems that all of there sig sauer barrels of 16", so did you chop this barrel down yourself or did it come in that length from Sig Sauer? If it was cut down it is possible that the gas port would have been sized for a 16" barrel (needing a smaller gas port) that for a 14.5 inch barrel, EITHER WAY CHECK IT