Need advice on new .22LR Model 317-3 Kit Gun where the cylinder is frequently locking-up.
What appears to be happening is that a small amount of play in the extractor star is creating an unsupported gap near the rim. The pressure is causing the casing to bubble slightly into that gap which raises the rim slightly in the cylinder. Then, the high casing also pushes the cylinder forward into the barrel and the cylinder rotation completely locks up from the friction at both ends.
With <100 rounds from new, the lock-ups were biased toward various CCI (SV, Subsonic, Minimag, Stingers) rounds, it seemed to run OK on Federal bulk. Sent in back to SW for repair, and after a month or so, it was send back with the same problem - I don’t think they did anything, except maybe get lucky test firing a cylinder or two. Rounds 100-400 seem to lock-up randomly between CCI and Federal bulk. Today (rounds 400-600), the lock-ups were biased toward Federal Bulk.
FWIW, when it lock-ups, I either force the cylinder open, or now force rotate the cylinder with one hand, while hammer cocking with the other hand. Lock-ups are slowly reducing (from ~50% to ~10%?), as I believe the aluminum cylinder face is slowly being ‘shaved down’ by the steel barrel. I also have the 686, 617, 649 and 638 with no major issues.
This revolver is unreliable - I am rather disappointed with both the initial QC, and also the customer service which returned the gun with the same problem. I loath sending it back to S&W again, for another month, only to have them return it with the same problem. What would you suggest I do?
What appears to be happening is that a small amount of play in the extractor star is creating an unsupported gap near the rim. The pressure is causing the casing to bubble slightly into that gap which raises the rim slightly in the cylinder. Then, the high casing also pushes the cylinder forward into the barrel and the cylinder rotation completely locks up from the friction at both ends.
With <100 rounds from new, the lock-ups were biased toward various CCI (SV, Subsonic, Minimag, Stingers) rounds, it seemed to run OK on Federal bulk. Sent in back to SW for repair, and after a month or so, it was send back with the same problem - I don’t think they did anything, except maybe get lucky test firing a cylinder or two. Rounds 100-400 seem to lock-up randomly between CCI and Federal bulk. Today (rounds 400-600), the lock-ups were biased toward Federal Bulk.
FWIW, when it lock-ups, I either force the cylinder open, or now force rotate the cylinder with one hand, while hammer cocking with the other hand. Lock-ups are slowly reducing (from ~50% to ~10%?), as I believe the aluminum cylinder face is slowly being ‘shaved down’ by the steel barrel. I also have the 686, 617, 649 and 638 with no major issues.
This revolver is unreliable - I am rather disappointed with both the initial QC, and also the customer service which returned the gun with the same problem. I loath sending it back to S&W again, for another month, only to have them return it with the same problem. What would you suggest I do?

