Well, I admit that I used misdirected blows at the beginning, but nothing very forceful when I was hitting the back of the cylinder instead of @Hondo44 s great suggestion of going thru the cylinder hole at 4-o'clock.
So I have dunked this gun in Kano Kroil for weeks and tapped on the yoke every few days thru the chamber.
The cylinder spins like a new gun. Since he brought it to me I cannot swing the cylinder either closed or fully open without many blows with a plastic hammer. Like a mm at a time x40 hits. The cylinder latch works like a new gun. It just won't swing open or shut for anything.
I'm nowhere close to being able to remove the yoke thru the front of the frame. The pivot is fused. FUSED.
This is going NO WHERE. I'm just going to hand the revolver we gifted to my FIL back to him and kindly say that it is beyond my ability to help.
I don't think even S&W can get it apart without serious damage.
It's not worth my time, effort or frustration. He can do with it as he pleases which apparently is what he did for the past six years.
Well, I can't think of a better challenge, the harder they are the more fun it is to resolve, and the more rewarding when fixed.
The final solution is heat. The aluminum alloy frame will expand like crazy with a little heat from a little propane torch. If it's gonna' work, it won't require enough heat to hurt the frame or discolor the anodized finish, (besides it's only a truck gun, right?)
Corrosion expands metal and obviously in this case beyond the tolerances of the yoke shaft to hole clearance in the frame, and it doesn't take many thousandths of an inch of corrosion growth to bind up. But you have moved the yoke open and closed with force, so it's not fused. Heat will easily expand the alloy beyond a few thousandths of corrosion growth.
Ream the hole in the frame back to a smooth linear surface, clean and polish the yoke shaft down to the steel and re-install.
If your not comfortable using the heat, take it to a smith as Kaaskop49 suggested, if you have one nearby and hope he's not just a "parts changer", but one of the few that like a challenge!
Worse case scenario you have nothing to lose at this point and it will still make a nice paperweight.
S&W will not fix it, but likely offer you a bargain price on a new model trade in.