My M38 Bodyguard - RIP

This is the cracked frame of my 617. I used it for Steel Challenge competition for about two years. I sent it to S&W and had a replacement gun in under 15 days. I was quite happy with S&W.


attachment.php
 
This is the cracked frame of my 617. I used it for Steel Challenge competition for about two years. I sent it to S&W and had a replacement gun in under 15 days. I was quite happy with S&W.


attachment.php

I can understand how the frame on an Airweight .38 spl might fail after a couple thousand rounds. It is troubling that the frame on a 617, a K-frame .22 LR, failed after a couple of years. I'm glad SW fixed it.
 
I can understand how the frame on an Airweight .38 spl might fail after a couple thousand rounds. It is troubling that the frame on a 617, a K-frame .22 LR, failed after a couple of years. I'm glad SW fixed it.

Yes! Most everyone else thought the same thing.

Most acclaimed the problem to an "over to torqued barrel "

I have had to such problems with the replacement.
 
Last edited:
As I've posted before, I wonder if there isn't a fix for the all-too-typical "airweight crack" involving a heliarc welder. Grind a bevel, weld it up, grind/machine down as required to allow the yoke to close. Maybe not pretty, but better than scrapping the gun. Otherwise, I guess contact S&W and hope like heck they'll offer to replace it with a new gun.
 
As I've posted before, I wonder if there isn't a fix for the all-too-typical "airweight crack" involving a heliarc welder. Grind a bevel, weld it up, grind/machine down as required to allow the yoke to close. Maybe not pretty, but better than scrapping the gun. Otherwise, I guess contact S&W and hope like heck they'll offer to replace it with a new gun.
Welding destroys whatever heat treatment the frame had.
 
It hops all over the place. Some say it's today's stuff that's the worst; I've encountered a lot of trash talk about the Bangor Punta period; even read an article that said the late '80s to early '90s was for some reason S&W's lowest point.

I've given up believing or caring, and don't think there's ever been a best or worst era -- each has produced its share of superb revolvers, and each its share of lemons. It all comes down to the specific gun.
Before people were upset that barrels were no longer pinned. Now it is the lock (though with the Centennial models there is the no-lock option).

Around here the biggest issue I come across with new revolvers is Charter Arms with cylinders stuck closed. The solution is always something simple.

I see the lower quality statements as an internet myth. As much as people gripe about MIM, fact is that functionally the biggest difference from now and a couple decades ago is that now everyone gripes on the internet if they get an issue.

I'm no expert, but have been buying guns for some 18 years. A few new guns have had minor problems, but none that I couldn't live with or that couldn't be easily rectified. Out of all of them so far S&W has been the best to me.

Unfortunately it is consumers that have driven prices down and thus simplified production in modern times. These days the price difference between most revolver manufacturers is not nearly as wide a margin as it used to be.

Despite this most experts believe that the production consistency and tolerances are better than ever, so despite much of the romanticism being gone from the days of old they're still putting out a good product.

It's good to see they're taking care of customers with decades old guns. I put a few hundred rounds through mine fairly quicky as that seems to be when most cracks occur. So far so good. If it gets a free replacement if it cracks in thirty years, that's ok.

On repairing fatigue cracks in aluminum alloy, that'd be an exercise in futility.
 
I guess this is the final act in my S&W M38 saga. I got a call from S&W CS around 8:30 AM to let me know that my new M638 replacement revolver should arrive at my FFL today. The revolver was in fact delivered and I picked it up from FFL this afternoon. So I got the new gun six weeks and one day from the day I returned the cracked one. Total cost to me was $25 that I paid to my FFL. I don't especially like the stainless finish or the internal lock but all in all I'm happy with the S&W customer service.
 
Glad it worked out for you with minimal grief. Every time I read one of these posts I take out my 642 and check it. So far, so good.
 
Back
Top