Gazz
It sounds like the gun is going into single-action position before the
cylinder stop has set itself. You might try the following.
Remove the side plate, and remove the hammer mainspring. The idea
here is to try to understand where the cylinder really is, when the
hammer flies forward. First, applying gentle forward pressure to the
hammer, double-action the trigger. At the exact point where the
hammer is being released by the trigger, and wants to move forward,
let go of the trigger, and see if the cylinder stop has really locked in.
If its not, that would indicate that the gun is really out of time in
double action.
Now, do the opposite. Slowly pull back the hammer until it goes into
single-action lockup. Now, with gentle forward pressure on the hammer,
pull the trigger until the hammer wants to release and move forward.
Check the cylinder-stop lockup. Presumably, the cylinder will not be
locked up yet, as you already have observed. If the double-action is
working right, but the single action is not, then something is wrong
with either the single-action slot on the hammer toe, or the knife-
edge at the rear of the trigger. Either someone has altered them,
or what you have is not a matched hammer and trigger; ie, one or the
other has been swapped out.
In double action, the hammer is raised by the contact of the double
action sear (on the hammer) being lifted by the rear part of the
trigger. Eventually the sear slides off the end of the trigger, releasing
the hammer. In single action, the knife edge at the rear of the
trigger slides out of the hammer-toe slot, allowing the hammer to
fall forward.
The cause of your single-action timing error seems to be that the
trigger knife-edge is engaging the hammer-toe slot too early. Either its
a mismatched hammer and trigger, or the wrong hammer and trigger,
or the hand is too short - perhaps from wear. If the hand is too short,
I would have expected that double-action would also show a timing
error.
By studying the interaction of the hammer and the trigger carefully,
and without the mainspring, you may be able to ascertain what is
happening.
These guns had several engineering changes, and some of those
changes affected the configuratioin of the critical parts of the
hammer and trigger.
Later, Mike Priwer