Refinishing alloys?

Grayfox

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I recently bought a Hy Hunter Frontier Six Shooter (actually made by J.P. Sauer and Sons) in .22 LR caliber. These were imported in the 1960s. I paid $30 for it.
Its actually a decent gun and shoots pretty well. However, the finish is badly worn and the poor thing looks like poop. :rolleyes:

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I want to refinish it. Unfortunately most of it is made from some sort of what I believe to be aluminum alloy.
The cylinder, hammer and internals are steel. That I can deal with. The barrel is a steel sleeve with an alloy shroud.
I tried touching it up a bit with Birchwood Casey Aluminum Black. Results were less than good. It comes out spotty and uneven.
Understand that I don't want to spend much money on this gun and I would rather do it myself. So any commercial refinish is out of the question.
So, any suggestions?
 
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Seems to me these made extensive use of cheap metal for non-stressed areas, like the barrel shroud. That metal was zinc based, so yes, it's Zamak. It is possible to blacken Zamak with a zinc blackening compound, Caswellplating.com does have a DIY zinc blackening solution that is suitable for beginners, so you might try it.
 
You could use a two part urethane primer.I recommend Transtar brand. (Amazon)
This paint sticks very well to most surfaces, including non ferrous (and ferrous) metals.
Prep the gun with a alcohol bath then rough up the surface with 400 grit sandpaper.Clean again.Then paint with light coats in a heated and ventilated area.
Ive done a few guns like this and it holds up very well as long as you don't use Hoppies or other agressive solvents to clean it.
Just some Ballistol works fine.
 
I'm trying to keep this on the cheap. Right now it looks like I'll be going with Brownell's Aluma-Hyde spray. But I was wanting to check on alternatives.
 
I'm trying to keep this on the cheap. Right now it looks like I'll be going with Brownell's Aluma-Hyde spray. But I was wanting to check on alternatives.

exactly what I was going to suggest. I have a JC Higgins/High Standard 9 shot 22 revolver that was my dads. It needs a refresh, and I'll do satin black alumahyde on the alloy frame.

Everybody loves to shoot it, and that makes it priceless.
 
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