Rust Bluing a 27-2 and keeping it shiny (engraving & custom grips too)

2152hq

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I did this up for a friend. A 27-2 that had seen some better days but the bore and cyl were in great shape. Some light rust and pits in the metal, blue loss, dings and scratches,,so a good candidate.

I made a set of grips for him. Amer Walnut, just magna style w/a different checkering pattern on them. The wood I sliced off of a forend blank I've had sitting around for just shy of 40yrs. So I figured I better get to using some of this stuff or I never will. Still enough left for a forend yet out of it I think.

Cleaned up the metal and engraved it with a light scroll pattern. The only gold I put in it was a single band at the rear edge of the cylinder and a front sight insert in gold. Both 24k.

I took care of some end shake in the gun by peening the cylinder crane out and refitting. Two of the chambers were OOT. So a bit of careful peening of those ratchet teeth brought those two back in line.

Lots of rust on the internal parts and inside the frame but that cleaned up OK.

I wanted to keep the high gloss polish effect as much as possible in the reblue. I don't hot salt blue anymore, which is the easiest way to achieve that. But with the right techniques and prep, rust blue can achieve the same look.

So here are a few pics of the blue process and a couple of some of the parts as done. One or two of the final assembled piece.
I think he'll like it.

MVC_013F.jpg

Some of the parts with the Express Rust blue soln coating on them ready for a trip into the boiling water.
Note the high tech equipment and setting.

MVC_012F.jpg

Frame and parts just out of the boiling water. The brown rust coating changed over to a blue/black 'rust'. The fine loose coating needing to be carded now to reveal the color underneath.

MVC_014F.jpg

The stove top boiling tank,,, Actually an aluminum bread pan.
Great for pistols and other small items.
A tin can w/ holes punched in it to hold small parts like screws and pins.
You can see some of the parts down in there. Yes they're just lying on the bottom. Water looks like it's about done it's job! Usually needs to be changed out after a couple cycles or so.

MVC_017F.jpg

Frame after last carding and a light coat of oil on it smeared around.

MVC_018F.jpg

Cylinder the same

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BBl after last carding. I have to repolish the gold inlay carefully here yet to brighten it back up. The carding process and to some extent the bluing too does dull them a little. Either 0000 steel wool or sometimes just a very soft, fine eraser does it. Nothing coarse like a pencil or ink eraser.

MVC_021F.jpg

Here it is all assembled.
Engraving time was just at 50hrs.,,not all 8, 10 & 14hr days anymore though!
I didn't keep track of the grips and checkering time, but add that in too.
Add in for bluing, a few inches or gold wire and a couple hrs misc for dis-assembly and reassembly (pull bbl and put it back on are in there), you can get an idea of costs if you start applying what you think the engraver is worth /per hr.

A couple other misc pics,, grips and small internals. The parts as they came from the gun w/quite a bit of rust.

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This is truly some beautiful work.

I can’t even begin to fathom the intricacies of such a project.

Your friend has a very good friend!!

Thank you so much for sharing.
 
S&W 27-2 357Mag Fixed up and Engraved

Thank you so much for sharing how you cleaned up
and Engraved that S&W 27-3.

I like the Engraved pattern too!

I really enjoyed the photo essay on the process
of fixing up the Revolver.

Thank you for taking the time to take the
pictures.
 
You obviously LOVE doing this, being that it must have been a quite tedious process and it came out spectacular! You tool a piece of junk and magically turned it into a beautiful heirloom. All I can say is that I HOPE he appreciates everything you have done. :)
 
I really enjoyed this thread and the amazing work you did to restore that M27 far beyond what it looked like when it left the factory. That revolver really was worth the effort, awesome work. :cool:
 
Amazing !!
I've browned a couple muzzleloader barrels and parts but never tried the rust blue. Beautiful work ,,, Thanks for sharing .
 
Duhh , must have double tapped the go button ..

But it's still outstanding work !!
 
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The like button isn't enough, we need a WOW for that work. How many rusting cycles did it take ? Mark
 
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