OP
Last update on this situation. I was shocked when I received a notice the day after I took my slide and optic into the gunsmith for repair that it was ready for pickup. Not one full working day and it was finished! Unbelievable!! I went to pick it up and was charged the lowly amount of $45.00 for the screw removal, cleanup and reinstallation of the optic with a new battery in it. I guess our wires got crossed up because I really didn't want them to install the optic as I wanted to do that myself, but what the heck, it was installed. The slide and optic looked in excellent condition without damage
I asked if I could talk to the gunsmith that did the repair and he came out from the shop and I asked him if he didn't mind, could he tell me how he got the stuck screw out. He smiled a bit and said sure and then proceeded to tell me how he did it. His method for this was pretty simple. He put the slide in a padded vise and took a straight punch that went to the bottom of the screw through the Torx head opening and gave it a few good hits. Not enough to damage the screw or threads just dislodge it if possible. At that point he told me he told me there are good Torx drivers and cheap Torx drivers. Good ones fit tight in the screw head and can withstand substantial rotational force while cheap ones just break. Good bits are expensive at around $5.00 or more dollars apiece. I have since perused the internet and found what I think are some better Torx bits and ordered them for the next job I have.
I didn't get a chance to see the second screw that was removed from the slide, but clearly the paint had little affect on the first screw as the Kroil had removed it all. Unfortunately the Kroil had little to no affect on the thread locker, which actually looks like two types of thread lockers. I pretty much go by what manufacturers say about screw tightness, but I think in the future I will lighten up a bit on small screw torque and keep an eye on the screws at first, especially if the Torx screw uses a #8 bit or less. If I decide to mark screws for any potential loosening I will scribe a line on them. No paint for me although I did not mark the problem screws. All in all this was a good learning experience for me. Clearly Torx screws can take a lot more force than I thought they could as long as you use good drivers. Good tools equal better results.
Rick H.
I asked if I could talk to the gunsmith that did the repair and he came out from the shop and I asked him if he didn't mind, could he tell me how he got the stuck screw out. He smiled a bit and said sure and then proceeded to tell me how he did it. His method for this was pretty simple. He put the slide in a padded vise and took a straight punch that went to the bottom of the screw through the Torx head opening and gave it a few good hits. Not enough to damage the screw or threads just dislodge it if possible. At that point he told me he told me there are good Torx drivers and cheap Torx drivers. Good ones fit tight in the screw head and can withstand substantial rotational force while cheap ones just break. Good bits are expensive at around $5.00 or more dollars apiece. I have since perused the internet and found what I think are some better Torx bits and ordered them for the next job I have.
I didn't get a chance to see the second screw that was removed from the slide, but clearly the paint had little affect on the first screw as the Kroil had removed it all. Unfortunately the Kroil had little to no affect on the thread locker, which actually looks like two types of thread lockers. I pretty much go by what manufacturers say about screw tightness, but I think in the future I will lighten up a bit on small screw torque and keep an eye on the screws at first, especially if the Torx screw uses a #8 bit or less. If I decide to mark screws for any potential loosening I will scribe a line on them. No paint for me although I did not mark the problem screws. All in all this was a good learning experience for me. Clearly Torx screws can take a lot more force than I thought they could as long as you use good drivers. Good tools equal better results.
Rick H.