I have a 9 and 40, and have toyed around with swapping since the 9 frame is pink for the ol lady. The 9 great runs flawless in the 40 frame. All you'll get is a tiny bit of gap at the lugs, which doesn't affect anything. This is with oem gear though. I'm not sure if anyone is making aftermarket barrels, actually I vaguely remember at the beginning somewhere someone found a shop that had them, can't recall exactly though. Just call s&w and tell them you need a replacement barrel. Do NOT tell them that you're converting a 40 to a 9 though, as when I mentioned that while inquiring about a couple spare barrels they pretty much told me they wouldn't send em because of liability. Just tell them you have a 9, but muffed the rifling so you need a new one. Than just order up a couple mags and voila! Just as an fyi, my poi changed a bit, but that's almost to be expected I guess.