I reload .223 for plinking with my AR. I get 1" groups at 100 yds. These are some thoughts after reading this thread:
* I use the RCBS standard base FL 2-die set.
* Mouth expansion does occur during the resizing operation, due to an expander button that is on decapping rod. When the case is pulled out of the sizing die you feel resistance. This is the expanding button being pulled through the neck as the case exits the die.
* I use mixed brass - understanding I'd likely get better grouping/consistency if I didn't. But 1" at 100 yds is good enough for what I want to do, so I don't go through that hassle.
* I seat/crimp in one step, but I understand we each do what we want to do and feel most comfortable with. I crimp separetly for my 9mm reloading......so I get where you're coming from on that front.
* I use H335 powder, which meters like a dream. I charge cases using a RCBS Uniflow powder measure. Again, if one is more comfortable weighing each charge - to each their own. My point is that achieving a "good enough" (however one defines that for themselves) accuracy result without weighing each charge is very very doable.
* The tasks of what I'd call ".223 final case prep" (checking for case head separation, checking length and trimming if necessary, reaming crimped primer pockets) I consider, by far, the most tedious and least enjoyable of any of my reloading activities across all calibers. ARs enable you to chew through ammo really quickly. The effort to get sufficient ammo for an AR session, given these required steps, can be a PITA in my opinion. But even doing those things is better than just buying my .223 ammo.
BTW - I'm using Hornady 55gr FMJs - being shot out of an M&P Sport 1.
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