REPAIRED SOMETHING VERY FRAGILE AND OUT OF MY COMFORT ZONE

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We moved about 9 months ago and we donated, sold or disposed of almost all our home furnishings. We wanted a fresh look in our brand new home and it is much more of a modern style than our old traditional Colonial home. There were only a few items we took with us and one of them was our Grandfather Clock (bought that when we were first married). It was shipped 1,500 miles, stayed in storage for two months, was completely refinished to coordinate with our new home and then sat idle for 4 more months while I let the Oak normalize to our home temperature and humidity once again.

I reassembled the clock two days ago and to my disappointment it did not function. I knew virtually nothing about Grandfather Clocks and I spent a few hours playing with the pendulum trying to get it to work while looking inside at the mechanism to try and see what was wrong. I was getting nowhere fast.

Today, I took the plunge and decided to remove the entire clock's movement and all the drive parts in hopes that I could figure out what was up. I had no instructions and anything I saw on youtube was next to useless. I just used common sense, mechanical skills and proceeded very carefully. Finally after the movement was on my workbench I studied everything and saw that two out of the three steel cable spools were all tangled up - I knew that was the issue as soon as I looked at the spools. I packed the clock up very well but the moving company did their best to undo every precaution I took. That is where the damage probably occurred. It could also have happened when the refinisher took the clock out while working on it. Knowing what I know now I should have removed the guts first! To fix the damage I had to disassemble a good part of the movement and since I had never done that before (never even looked at it closely) it was pretty scary. Anyway, I got all the parts out that I needed too in order to gain access to the spools. I figured out how to depress the ratchets to pull the cable out, free it up and then rewound them properly. OK - that was the easy part!

After dinner I lubricated all the points (about 35 of them) with some special clock oil I had gotten from a friend who used to own a clock shop. After that, I started the reassembly process which was a terrific learning session. I took my time making sure everything seemed correct and I really learned quite a it about clocks today. There was one part I installed backwards but caught myself soon thereafter and reversed it. It took me another hour or so to put everything back and I had trouble reinstalling the clocks face. So now that everything was back into the clock's case the big moment came --- would it work? YES it did!!!

The clock ran perfectly but the chimes and strike were way off. That took me about 15 minutes to figure out how to adjust those. Anyway, all is back working well and my clock is chiming away right on cue. This is a job I would probably not have voluntarily done but finding a clock technician these days is very difficult - and since I just moved here I don't know anyone. I was determined to get this thing working again and am actually glad I took the chance. I learned a huge amount, figured out how and where to lubricate it, (will do my own 5 year maintenance myself now) and in a stressful way I actually enjoyed the process. Just a few crummy pictures below as I was not planning to do a show and tell but since I am, here they are.
 

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I'm glad you got it running right. I love working on those types of old mechanisms, and I can tell you from experience how satisfying it is to have it running right. I have an old mantle clock from about 1860 that I got running right and holding time. You'll enjoy it even more now knowing that it's got your fingerprints all over inside it, especially every time it chimes, right on time!
 
Wow.. great job! Not one I would want to tackle!

We’ve got one that really needs a good cleaning and oiling… runs too fast. I’ve adjusted the pendulum but still runs about 5-10 minutes fast/day. If I lower the pendulum much more it falls off. All the chimes work. We’ve had it about 30+ years and I don’t even notice the chimes any more.
 
On my high school graduation trip to Europe, I brought home a Swiss cuckoo clock. My sister still hates the thing. When she visits, the first thing she does it lock its door.
 
Congratulations! And I see that it is a Howard Miller clock, which in my opinion, is one of the best!

I also have a grandfather clock built by Colonial (Molyneux) I believe. The cable movement that I have looks very similar to yours. In years past I waited until the weights were fully extended before I rewound the clock. Then I discovered with no weight on the cables, the ends become unwound around the cable drums. Bad juju! Then I had to call the clockmaker from the clock repair company and pay about $800.00!

No more! When the weights are at the pendulum level, it's time to rewind!

If you have time, can you post more pictures for us?

Cheers!

Bill
 
I gather there were no kinks in the cables?

Andy

Only one small minor one and it was within 3 " of the ball end. Since that part of the cable does not ride over the pulley, (very close to the attachment point) it won't affect any of the operation or winding. I did straighten it out as best I could and it isn't frayed either.
 
Congratulations.

I know myself well enough to know I wouldn't have taken that clock apart. I sincerely admire your willingness to dive in.

Thanks for telling the story. It's a great one.

My wife was on the phone two days ago trying to call clock repair guys - no luck so I didn't have much of a choice. She left many mnessages and ot one call back yet! Now..... don't need 'em! :)
 
On my high school graduation trip to Europe, I brought home a Swiss cuckoo clock. My sister still hates the thing. When she visits, the first thing she does it lock its door.

Ha - that's funny! Just be glad she doesn't give the Cuckoo Bird a blast from a 12 Ga. when it pops out! lol! :D
 
You are a brave man. How many parts did you have left over??:D

Actually none. The biggest problem is remembering where all of them went! I did lay them out in order I removed them, so I just reversed the order when reassembling.
 
Congratulations! And I see that it is a Howard Miller clock, which in my opinion, is one of the best!

I also have a grandfather clock built by Colonial (Molyneux) I believe. The cable movement that I have looks very similar to yours. In years past I waited until the weights were fully extended before I rewound the clock. Then I discovered with no weight on the cables, the ends become unwound around the cable drums. Bad juju! Then I had to call the clockmaker from the clock repair company and pay about $800.00!

No more! When the weights are at the pendulum level, it's time to rewind!

If you have time, can you post more pictures for us?

Cheers!

Bill

I'll take some later - but it's back together so hard to show details. Again, when I was actually doing this my brain was into the work and I really didn't think too much about photographing my progress.
 
You might think about taking phone photos on a future project like this. That way you have a record of what was originally where, when you are doing reassembly. That has helped me many times on mechanical and electrical projects.
 
On my high school graduation trip to Europe, I brought home a Swiss cuckoo clock. My sister still hates the thing. When she visits, the first thing she does it lock its door.

I stamp on the fingers of those that mess with my stuff when visiting, family or not.
 
Clocks and compasses are two things I won't mess with.

Chief's adventure reminds me of the time my father and I dismantled the front of his Citroen to replace the exhaust manifold gaskets. As we took it apart we found an orphaned 10mm bolt lying in an obscure part of the engine bay. By the time the car was back together at 4:30 pm, we had two orphaned bolts...
 

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