Don't know if this excerpt from the SASS Wire regarding 25-20 is helpful or not....
I know this thread hasn't had any activity in a couple of months, but I thought I would throw my two cents in anyways.
The 25-20 is very easy to reload for and except for maybe jacketed bullets, reloading components are easily available. Cast bullets are available for as low as $40.00 per 500 at MidwayUSA. Starline brass sells 500pcs & 1000pcs of 32-20 brass for $111.50 & $193.00 shipped. The brass uses small pistol primers which are easily available. Several good powders are readily available as well.
Forming the 32-20 brass into 25-20 brass:
Step 1:
Items needed - Redding Trim Die 25-20 WCF - Redding #: 83218, Redding Extended Shellholder #3E - Redding #: 11503, Imperial Case Sizing Wax
*Please Note: You can use a 25-20 Full Length Sizing Die instead of the Redding 25-20 Trim Die, but I use this method because I also shoot 218 Bee and I go a few extra steps after forming the 25-20 brass to continue forming the brass into 218 Bee brass.
Put the Redding Trim Die 25-20 WCF in your press and use the Redding Extended Shellholder #3E with this die.
Rub a little dab of the Imperial Case Sizing Wax on your thumb and index finger, a little goes a long way as you should get 10 plus cases lubed. As you grab a 32-20 case, rub the case neck and mouth between your lubed thumb and index finger and place the case in the Redding Extended Shellholder #3. Slowiy insert the case into the Redding 25-20 WCF Trim Die. Stop when the case has been inserted all the way as you will feel the case meet hard resistence and you will see the top of the case mouth level or almost level with the edge of the hole in the Redding 25-20 WCF Trim Die. Slowly slide the case out of the Redding 25-20 WCF Trim Die. You shouldn't have any issues with creases, splits, or dents in the case, although a case here and there may get a crease in it. 2-3 cases out of 100 cases got a crease in them when I did this step on my first try forming this brass. Out of 500 cases, I only managed to screw up 19 cases throughout the entire process on my first time around.
Step 2:
Items needed: Lee Pacesetter 3-Die Set 25-20 WCF - Lee #: 90750 or any 2 to 3 Die set in 25-20 WCF caliber
Lee includes a shellholder with this set, if you are using another die set, you will need the shellholder. In this case it is Lee's #6 shellholder.
Put the 25-20 WCF full length sizing die in your press and use the appropriate shell holder. Do Not Use The Redding Extended #3E Shellholder For This Step!
Slowly run the newly formed case into the 25-20 WCF full length sizing die and slowly slide the case out of the die. Inspect the case to make sure there are no dents or creases. You should now have a case that you can load for your 25-20 rifle.
As far as cost goes, very reasonable for 500 cartridges. The cost breakdown below assumes you already have a press and the dies.
$39.50 - Meister Hard Cast Bullets 25-20 WCF (258 Diameter) 85 Grain Lead Flat Nose Box of 500
$111.50 - 500pcs Starline 32-20 brass -Starline.Com
$31.50 - FEDERAL PRIMER SMALL PISTOL 1000/BX
$25.00 - 1lb of Powder, Hodgdon HS-6 or your choice of powders available for this load.
$10.00 - Shipping, not including primers and powder assuming you can pick these up locally.
**$28.50 - Hazmat fee added to shipping if you have primers or powder shipped to you.
So for around $220.00 you can form the brass and reload your own 25-20 for 500 cartridges, with primers and powder picked up locally.
**Around $250.00 for 500 cartridges if you have to have the primers and powder shipped to you.
At a cost of $0.44 - $0.50 per cartridge to reload your own or a cost of $1.25 - $1.50 per cartridge minimum for factory ammo when you can find it.
I have three Marlin 1894CL's, one in 32-20, one in 25-20, and one in 218 Bee. I use Starline's 32-20 brass in all three rifles. I just form the 32-20 brass into 25-20 brass and 218 Bee brass. If I didn't form the brass, I wouldn't be able to shoot these rifles and they are just too much fun to shoot to let them sit in the safe looking pretty.
I hope this helps someone on here that is wanting to shoot their 25-20 WCF but hasn't been able to.
Randy