Couldn't even begin to count how many 1000's of reloads I did using M41 ball brass (used to buy 30cal ammo cans full of the stuff (1x fired) for $3 a ammo can.
No wrinkles or bulged ammo is not a good thing or "common". Those are signs of using the wrong expanding die. I've posted about this before on this website. Most reloading dies are designed to be use jacketed bullets. Jacketed bullets are typically smaller in diameter and shorter bodied then their lead/coated counterparts.
You want an expander die & more specifically the expander button to be designed for the longer/larger diameter lead/coated bullets. Lyman makes a m-die (lee came out with their version this year) for the lead/coated bullets.
A lyman m-die button next to a factory lee expander button. Both are for the 45acp. You can clearly see the high water mark on the lee button left by the case mouth of the brass (line in the center). The lyman button goes twice as deep into the 45acp cases.
3 different home cast/coated bullets (.452") loaded in range brass (picked up in the grass) made using the lyman m-die. Interestingly enough the reload on the far left has extreme wear marks from someone sizing the "bulge" out of it repeatedly.
A factory lee 9mm expander button next to a custom expander button I made for seating lead/coated bullets in 9mm cases.
I cast and coat bullets for the 9mm's. I size them to .358" so I can use them in the 9mm's, 38spl's & 357mags. 2 different bullets I cast/coat. Both are sized to .358" and the red bullet is 1/10th of an inch longer than the green bullet. That red bullet is seated 2/3's the way into the case and there's no bulge. That bullet is a lyman 35870 150gr hollow based fn.
Anyway use the correct expander and the brass thickness will become meaningless. No more wrinkles, buckling or bulges.