OP
drumsetdrummer
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- Mar 28, 2025
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I think your primers are backing out. It probably has more to do with the brass than high pressure. Sometimes the primer pockets are weak and don't hold the primer as tightly. It backs out and jams up the works. When you muscle the cylinder open, they get pushed back into the pocket so you don't really notice it. 24.5 of 296 is at the top of the loading data but the high end of that data is guided by the amount of powder that fits in the case with that particular bullet more than it is high pressure. You really can't get enough 296 into the case to spike the pressure into the danger zone. I run 25 grains of 296 with that bullet and it is superbly accurate out of my 6 1/2" Classic. So long as your gun doesn't have excessive end play, that is the cylinder doesn't move back and forth a lot when the gun is closed, I wouldn't send it back. Try changing brass and/or primers. You should be able to run that load without problems but you have to remember that it is a hot load and it requires a little bit more attention when loading. Be careful if you decide to back off the load and do not go below the minimum. As counter intuitive as it seems, that powder is more apt to give you a pressure problem with an under load than it is with an overload.
Looking at the pix of your fired rounds, the first pair, left hand example isn't what I'd call a "normal" fired primer. There's not a hint of rounded edge to the primer.
For range and target work - I always load to the lower end of the recommended reloading manuals scale. No reason to wear a gun faster. No reason to waste costly powder on a paper target and IMO lower velocity loads usually make for better accuracy - that has been my long term experience with target shooting loads! A triple win IMHO! BTW, they are still legit loads (not powder puff) but towards the lower end of what they recommend.
Is your Hornady brass shorter than the Starline? A lot of Hornady brass is shorter than standard to accommodate their bullets.
The firing pin retainer pin will pop out and get lost sometimes if dryfiring with the sideplate off. I wonder if maybe it got loose and was floating around in the action?