I don't doubt your findings, and thank you for posting them.
However, it doesn't make any sense, that S&W would deliberately make inaccurate revolvers, when they have the ability to make them right? If they use a less costly process to produce them, it would cost them more in the long run, by damaging their reputation, and loss of loyal customers.
Why do you think they would do something like this?
How old are the ones that are oversized? Are they possibly just worn out from shooting over the years?
His measurements aren't too much different than mine. And, again, there doesn't seem much logic for the oversized throats, except possibly tradition and SAAMI. The firearms manufacturers went towards the top end of the allowable specification and the ammo makers trended towards the lower end.
It surely didn't help S&W's reputation amongst the long range shooters! It's now a field dominated by Freedom Arms and to a lesser extent, Dan Wesson. I've only managed some small degree of success by running soft oversized bullets, with additional wax coating on the bullets for the rounds used in the 29-3's. That and some other tweaks!