I was a little confused with the reply from Apex, so I sent them this email:
"Thanks for your reply. This question has come up a number of times on the Forum. I was not aware the stock 45 sear would fit in the 9 & 40 sear housing and work, and vice-versa, but I do understand your explanation of the different engagement point on the 45 sear, and the differences in pre-travel and over-travel it causes. I am still a little confused. You stated you created two different 45 sears. Are there also two different sears for the 9/40s'? I would think one sear is for the DCAEK/Competition kits, and the second sear is for the FSS kits. The confusion is when you go to your website to order the FSS kit, there is no option for a 45 kit or a separate 9/40 kit, there is only the one kit listed. Do they both use the same sear in the FSS?"
This is the reply I got this morning (10-22-13):
"Let me clarify, we have one sear for the standard M&P line 9, 40 and 357, one for the 45 and one for the FSS kits. We also make a Gunsmith fit sear, but we don't sell many, because most people don't want to modify one when they can buy one ready to go.
The FSS kit works in all of the M&Ps. We don't need to change sears for guns in 9 vs 45 because we eliminate the pre-travel/over travel issue by replacing the trigger with our own."
With this extra clarification, I now understand the differences. Not counting the Gunsmith fit sear, they have 3 sears for the M&Ps'. One sear for the 9, 40, and 357 DCAEK and Comp kits. One sear for the 45 DCAEK and Comp kits. One sear that fits all guns (except the Shield) for the FSS kits. The reason the FSS sear works with the 9, 40, and 45, is that when using the Apex trigger (that comes with the FFS kit), that trigger will control the pre-travel and over-travel. When using their other kits (DCAEK & Comp Kits) the sears are different, as with those kits you still use the stock trigger. If they used the same sear, for those kits, the pre-travel and over-travel would vary when using the 45, and then changing to the 9/40, since the stock sear lobe is located in a different position on the 45 sear, than the stock sear lobe location on the 9/40 sear. Apex uses different sears on their DCAEK and Comp Kits, so that the trigger pre-travel and over-travel remains similar between the 45 kits and the 9/40 kits. That way they do not not get a big variation between the trigger pulls form gun to gun and avoid complaints of why one gun's trigger pull is better than the other.
Bob