Okay, to cover a few posted comments (and not artificially build my post count):
The hassle of buying used w/o inspection, shipping costs, up to $100 fee at FFL to accept a private party or dealer transfer, etc. was not appealing to me. None were local, and prices here in CA tend to be stupider than most other places.
Although I've bought more handguns used than new, sometimes my OCD tendencies rule and I cannot get pass some other icky human having "violated" what I plan to own. Examples? Last few new vehicles I bought literally just came off the delivery truck (yet I've bought innumerable used vehicles without issue), I reach for the box further back in the display of whatever at the store...I know its weird and inconsistent, but its me.
Twas cleaned thoroughly the same night I got it home - that's when the bore scope found the uglies.
I emailed v. called because I like a written record; they sent a prepaid FedEx label this morning and I shipped it back this afternoon.
I don't want my money back, I want an appropriate quality Model 41.
I've tried before, but in my experience S&W does not explain their failures, does not sufficiently explain what they did to "correct" the issue, and has little empathy with us - their customers.
The answer to "the $1400 question" is I dunno - didn't want to waste time and ammo shooting a gun I knew was going to be different in its ultimate configuration (shooting club is 30 minutes away - no "back 40 range" here).
As disappointing as this, I'll be sure to let you know how it goes.
PS - I'm adding a pic of the "third-world quality" muzzle/crown for for fun.