Viewing the video, I suspect the rebound unit.
One of the "tricks" to getting a smoother reset, especially if a lighter than factory trigger reset spring is installed, is to smooth out the top of the rebound unit. May be that when the unit resets & camming the hammer back into reset mode the boss on the top of the unit isn't sufficiently proud. Leaves the hammer a bit far forward and the DA angled too far to the rear.
That is possible. I took the rebound slide out of another similar frame, and measured boss on both using a caliper. The one in the K-22 measured .030, very close to the other one.
Or, could be plain old wear causing the entire hammer to not be cammed up as much as it ought to be. I'd check that part on the hammer to ensure it hasn't also worn. I don't see any obvious wear on the trigger sear surface, and the gun does not look like it has been fired much.
I did not see any obvious wear. Looks like the gun has not been fired much, just handled. I plan to remedy that!
BTW, careful dropping the hammer with the sideplate exposed. Might "kiss" the exposed edge of the frame on its way down.
Yeah, it might, and did. I noticed that, but thanks for the warning.
Cock the hammer with your thumb. Does the hammer travel farther back then needed for the trigger sear to engage the notch on the hammer? If it does the trigger sear has been shortened by excessive honing, and therefore also too short to operate the DA sear.
I don't think so. I do not see any signs of honing. I see some light machining marks on the sloping edge. The surface looks smooth and dark, not honed or polished.
I have not tried a rebound slide from another gun yet, or another sear. I DID try the earlier suggestion, made by @Protocall_Design. I borrowed a trigger from another gun, a 1943~44 Victory Model. I swapped hands, to make sure I did not create a timing problem. This does work to a point, and the swapped trigger now engages the hammer sear, barely. However the action is not as smooth.
I am attaching some pics of the rebound slide, hammer and trigger the gun came with.