I have been giving the problem some more thought. It seems to be more of a moon clip issue than a revolver or ammo issue.
The model 25-2 is in excellent condition. There is no looseness of cylinder end shake or forcing cone gap. The frame firing bushing is not recessed. It is flush with the frame breach face.
The Lyman 48th handbook lists a starting load of 4.9 gr. and a maximum of 6.0 gr. of Bullseye with a 200 gr. cast bullet. My 5.0 gr. Bullseye load should not produce excessive pressure. Most of these loads are with new Starline brass and gave the same trouble Fed, Win, and Rem brass. None have loose primer pockets. I am using Winchester large pistol primers.
The moon clips are new and are 0.045” thick. The loaded clips freely rotate as the revolver is cocked and de-cocked.
After the first shot there is a slight drag as the hammer is cocked. Second shot, more drag. Third shot, revolver is jammed.
I took another look at the fired cases. I clipped six fired cases for the picture. The primers appear to have bulged around the firing pin rather than backing out of the primer pocket. A precision straight edge rocks across the primer. I pressed some of these cases with fired and bulged primers with my priming tool there is no movement.
So, what is going on here? When an unclipped cartridge is fired the pressure forces the case head to the breach face of the frame. If the firing pin bushing is not recessed and the firing pin hole diameter is not excessive the primer is fully supported. There can be no primer bulging or backing out. These unclipped cartridges revolve and fire as they should. I am suspecting that the clipped cartridges are being held forward by each other so there are not pressed against the breach face of the frame.
Thank you for your ideas and suggestions. This is my first moon clip revolver and I am not ready to give up on it. Does anybody have any actual experience with this problem?