I made it to the range today. What a beautiful day to be out shooting. Sunny and warm. The nicest day of the year so far here in NW PA.
As I suspected yesterday the alterations they made to the barrel on its last trip back to Smith have put me back at square one. The reduction in case bulging I noticed after the barrel replacement is all gone. All of the SD ammo I shot through it today bulged severely. It is to the point that I am afraid to run anything but WWB 165gr through this gun, which is the only ammo that doesn't seem to bulge in it. You can see the unsupported area of the chamber in the Fireformed brass though. That makes it pretty much useless for carry. I have zero confidence in this firearm, actually I consider it a risk to even shoot. None of my other .40 caliber handguns have this problem, compact or FS with any ammo I shoot through them.
I haven't decided if I am going to give Smith another chance or if I am going to just take the hit and get rid of it. S&W has not earned my respect with the way they have handled this. I would feel bad selling it in its current state, I feel it is a bit dangerous. I may just put it in the safe for good and chalk it up as lesson learned.