I got a new 625PC from CTD a week ago. Have put 9 moon clips through it, but it is now on its way back to S&W. The barrel to cylinder clearance didn't look right, but talked to Smith and said to try it and if needed they would tighten it up.
After shooting those rounds at only 25ft, the gun didn't seem very accurate. I'm no bullseye shooter, but can hold my own, but the placements were all over the place, not consistant at all. Comparing mine to one in store at the range it was obvious how much tighter the b/c clearance was.
After coming home and cleaning the 625, I can see now that the clearance is tighter on the right side of the cylinder, and larger than the .010" they say on the left. Also on the left of the cylinder end of the barrel, it looks like the barrel was cut to size with a bandsaw and never deburred. If I press my finger hard against it, I could slice my finger on the jagged edges. Also, after examining the inside of the barrel, there seems to copper buildup on different areas, as if the bullets were hitting against the sides of the barrel.
This is not what I expected for a PC revolver. Not that it matters at all, but the gun was test-fired on 01/19/12.
I have purchased 2 other Smith's in the last month, a $250 22A, and a M&P .22. Both of these seemed to be perfectly ok in fit, finish, and accuracy. To me, it seems that the production guns seem to have better assembly and qc than the higher end guns. I understand not everyone has these problems, and that S&W will make good and repair or replace the defective units, but you should not have to send brand new guns back to the factory, when a cursory visual qc should have sent this gun back to repair before it was shipped!
To the OP, my grips fit perfectly, no gaps, seams, etc. Actually I had to gently pry to get the grips to serarate, to see what the new grips I bought look like. The holes that the 2 roll pins go into were tight, and had to squeeze the 2 halves to push them together to reassemble. Perhaps we should all meet somewhere, and mix and match parts until all of us get a revolver we're happy with!!
Rick
ps: I have been thinking ordering a new S&W Model 41, but I think I'll wait and see how this is handled.